Additive Snack

The State of AM in Asia

EOS — Fri, 10 Apr 2026 00:00:00 -0400

Host Fabian Alefeld speaks with Japan-based additive manufacturing consultant Peter Rogers about the state of additive manufacturing across Asia Pacific. Rogers contrasts Japan’s advanced but risk-averse manufacturing culture - strong in incremental optimization, with slower certification (notably medical) and limited defense budgets - with faster-moving but smaller markets like Australia/New Zealand, where mining drives demand for rapid, remote part supply. They discuss China’s manufacturing scale and government support, its growing dominance in desktop FDM, and how low-cost Chinese metal PBF machines can win and retain service-bureau business despite Western strengths in quality and productivity. Singapore is highlighted for academia and MRO, while Korea spans shipbuilding, semicon, automotive, and defense. Southeast Asia is still production-focused with limited local R&D, whereas India is rising as an English-speaking engineering and R&D hub for global OEMs. Both see lowering costs and AI enabling broader, consumer-facing AM applications.

00:00 Welcome and Guest Intro

01:49 Peter Rogers Background

03:32 Moving to Japan

05:12 APAC Additive Overview

09:23 China Manufacturing Dynamics

13:27 Reshoring and Kaizen Mindset

18:45 Traditional Skills vs Additive

20:57 Japan Nearing Inflection Point

25:06 Top APAC Applications

29:02 Japan Korea Industry Mix

30:31 China Scale And Funding

33:18 FDM Race To Bottom

34:27 Bambu Ecosystem Advantage

36:53 Metal AM Price Expansion

38:23 Chinese Metal Machines Case

40:30 Competing On Productivity

44:10 Southeast Asia Adoption

47:06 India RnD Powerhouse

49:46 Future Consumer Breakthroughs

52:40 Japan Pushing DED Limits

55:30 AI Lowers Barriers

57:13 Wrap Up And Farewell

From Fashion to Metal AM: Scaling Additive Manufacturing into Production

EOS — Wed, 25 Mar 2026 00:01:00 -0400

Host Fabian Alefeld interviews Erin Mastroni, President and founder of I3D Manufacturing (founded 2013), about building one of the largest additive-focused contract manufacturers and the industry’s shift from prototyping to production. Mastroni describes moving from fashion retail and trend forecasting to an MBA in sustainable business, spotting production AM as a key trend, and launching a metal powder bed fusion business in Oregon with limited traditional manufacturing experience. She recounts early funding challenges, using SBA/New Market Tax Credits, and landing Blue Origin as an early customer, which helped establish I3D as a fast-moving development partner known for tackling difficult materials like titanium and new nickel alloys with EOS. I3D grew from 5 people and two machines to two campuses, ~30 machines, and 54 employees, is launching an internal “I3D Academy,” navigated a severe COVID revenue drop without layoffs, and was acquired in 2023 by BTX Precision (L Squared Partners), expanding into turnkey CNC and broader capabilities while discussing PE’s role, production scalability, and emerging AI opportunities.

00:00 Podcast welcome

01:47 Fashion to additive

04:27 Funding and mission

06:52 Blue Origin breakthrough

08:27 Becoming a dev partner

12:19 I3D today scale

15:29 Growing talent academy

17:05 Growth phases and pandemic

20:22 Acquisition and turnkey expansion

22:06 Private equity tipping point

27:43 Private Equity Momentum

28:41 Flow Driven Applications

32:54 Supply Chain Use Cases

35:12 Scaling Production Know How

40:21 One Stop Shop Strategy

43:14 Customers Get Smarter

47:31 Next Wave Breakthroughs

53:03 AI In Additive Manufacturing

57:25 Closing Thanks

AI Update in Additive Manufacturing: Design, Process, Workforce and Industry impact

EOS — Wed, 04 Mar 2026 00:01:00 -0500

Fabian Alefeld hosts Duann Scott on the Editor Snack podcast to discuss how AI is evolving in additive manufacturing, moving from “AI-washing” and impractical text-to-mesh hype toward more capable tools using language models, visual language models, surrogate models, and emerging foundational models. Scott describes testing tools by trying to make them fail and highlights a recent success with the Raven plugin for Rhino/Grasshopper, which generated a parametric VESA mount and tripod adapter from minimal prompts, then iteratively added fillets and an isogrid structure and produced a printable part within hours. They discuss constraints like missing engineering training data and design intent, the promise of AI for toolpath and process optimization (including transfer of parameter knowledge across materials), and the role of the 3MF format in capturing toolpath and metadata to enable richer, searchable datasets. Scott previews CDFAM events in Barcelona, DC, and Tokyo and emphasizes that progress requires significant data work and investment.

00:00 Welcome and Guest Intro

02:18 AI Hype to Real Progress

04:13 Testing AI Design Tools

04:46 Data Gaps and Design Intent

07:15 Two Paths for AI Design

10:15 Raven Grasshopper Breakthrough

13:17 Pushing Parametric Complexity

20:28 Limits of Black Box Optimization

22:40 Toolpath and Material Transfer

26:18 Alloy Discovery and Qualification

28:05 3MF Role Teaser

28:18 3MF Format Overview

29:17 Smarter Toolpath Extensions

32:31 Metadata for AI Training

35:43 Data Ownership and Synthetic Data

39:59 AI Impact on Additive

44:10 Workforce and Reshoring

47:22 What Is CDFAM

49:49 CDFAM Audience and Format

51:43 DC Event and Government

54:05 Wrap Up and Thanks

Beyond the Printer: Automation’s Role in the Next Generation of AM

EOS — Tue, 27 Jan 2026 00:01:00 -0500

In this episode of the Additive Snack Podcast, host Fabian Alefeld is joined by Oliver Elbert, Head of Additive Manufacturing at Grenzebach, to discuss the pivotal role of automation in scaling additive manufacturing. They delve into Grenzebach’s extensive expertise in industrial automation and its recent ventures into additive manufacturing. The conversation covers the challenges and benefits of automating post-processing tasks, increasing equipment efficiency, and optimizing labor dynamics. They also explore notable projects like the Next Gen AM and the Polyline project, highlighting how automation can significantly enhance production availability and reduce manual intervention. Oliver provides insights into the integration of automated guided vehicles (AGVs), robots, and job exchangers in additive manufacturing, and discusses the future potential of fully automated production environments.

00:00 Introduction to Additive Snack Podcast

00:18 The Challenge of Automating Additive Manufacturing

01:07 Introducing Grenzebach and Oliver Elbert

02:22 History and Evolution of Grenzebach

06:33 Grenzebach’s Entry into Additive Manufacturing

08:31 The Slow Adoption of Automation in Additive Manufacturing

14:34 The Dual Setup Station and Its Impact

19:25 Automation Solutions for Various Industries

23:52 The Future of Automation in Additive Manufacturing

24:48 Challenges and Opportunities in Automation

34:13 The Role of Humanoids in Industrial AM

36:20 Conclusion and Future Outlook

How AM is Supporting the Grid

EOS — Thu, 22 Jan 2026 16:11:17 -0500

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Kristin Mulherin, the Director of Additive Manufacturing Technology at Hubbell Inc., to discuss the creation and development of an additive manufacturing center of excellence within a 150-year-old corporation. Kristin shares her extensive journey through various roles in the additive industry, from Northrop Grumman to HP, and her significant input in initiatives like Women in 3D Printing. She discusses Hubbell's historical background and the strategic decisions behind establishing the AM center, including technology choices, cost management, and internal education to drive innovation.

The episode covers specific applications, the challenges of shifting from prototyping to production, and the importance of cross-departmental education within the company to leverage the full potential of additive manufacturing.

00:00 Introduction to the Additive Snack Podcast

01:40 Meet Kristen Mulherin: A Journey in Additive Manufacturing

05:07 Kristen's Role at Hubbell Inc. and Industry Insights

06:11 Women in 3D Printing and Leadership

07:46 Building Hubbell Inc.’s Additive Manufacturing Center of Excellence

15:25 Technology Stack and Future Plans at Hubbell

19:30 Exploring New Opportunities in Additive Manufacturing

21:38 Balancing Cost and Lead Time in Additive Manufacturing

22:08 Value Drivers in Additive Manufacturing

Education, Investment & the Additive Workforce with America Makes - Part 2

EOS — Tue, 06 Jan 2026 07:55:58 -0500

In the second part of this two-part episode series of the Additive Snack Podcast, host Fabian welcomes Dr. Edward Herderick, Director of Education and Workforce Development at America Makes, to discuss the maturation of additive manufacturing. They delve into the evolution of the technology, its impact on the industry, and the importance of specialized education to foster a capable workforce.

Dr. Herderick shares insights on the integration of creative and engineering disciplines, the need for hands-on experience, and the role of the investment community in driving the industry's growth. The conversation also touches on the significance of industry partnerships in reshaping education, making additive manufacturing more accessible, and preparing the next generation of skilled professionals.

01:33 The Evolution of Additive Manufacturing

02:12 Integration of Art and Engineering

05:00 Specialization in Additive Manufacturing

08:44 Industry Trends and Workforce Development

15:25 Additive Manufacturing in Education

39:50 Hands-On Experience and T-Shaped Expertise

50:55 Investment and Market Segmentation

Policy, Innovation & Defense Additive Manufacturing: A Deep Dive with America Makes - Part 1

EOS — Tue, 16 Dec 2025 00:01:00 -0500

In this episode of the Additive Snack Podcast, host Fabian Alefeld is joined by Kimberly Gibson from America Makes for the first part of a two-part series focusing on the advancements and policy drivers in additive manufacturing in the U.S. Kimberly dives into the history and mission of America Makes, provides insights on policy innovation, industrial resilience, and how these factors are converging to reshape U.S. and global manufacturing landscapes.

Highlighting the critical roles of workforce development, digital manufacturing, and ecosystem integration, Kimberly also discusses the importance of diversifying the industrial base's focus beyond defense and shares updates on current legislative initiatives like the National Defense Authorization Act. Don't miss this in-depth discussion on the transformative potential of additive manufacturing.

00:30 Meet Kimberly Gibson and Ed Herrick from America Makes

01:26 Kimberly's Journey and the Evolution of America Makes

03:35 The Role of America Makes in US Manufacturing

06:28 Challenges and Opportunities in Additive Manufacturing

11:49 The Importance of Digital Manufacturing and Cybersecurity

19:22 Government's Role in Accelerating Additive Manufacturing

25:07 Diversifying Beyond Defense Contracts

28:54 Congress Signals Support for Advanced Manufacturing

29:33 Senate Bill 2214 and the Additive Industry

31:44 Challenges in the Additive Manufacturing Sector

33:41 Right to Repair and Sustainment Issues

35:53 Unprecedented Demand for Additive Manufacturing

37:54 Additive Manufacturing in Various Sectors

43:39 Energy Sector and Additive Manufacturing

46:32 Additive Construction and Future Prospects

49:14 Teaming and Collaboration Opportunities

50:23 Final Thoughts and Future Outlook

AM in Turbomachinery: Deep dive in Applications, Materials, Production & Qualification

EOS — Tue, 09 Dec 2025 00:01:00 -0500

In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the technically demanding world of gas turbines with Dr. Ilya Fedorov, an R&D project manager at Siemens Energy. The discussion covers the transformative impact of additive manufacturing on turbo machinery, touching on innovations in combustion systems, turbine blades, and repair processes.

Dr. Fedorov explains how Siemens Energy harnesses additive manufacturing to improve performance, strengthen supply chains, and embrace green fuels like hydrogen. The episode also explores the rigorous qualification processes for additive components, the development of new materials, and the potential future advancements in the sector.

Long-Term Lifetime Validation of Hot Turbine Guide Vanes Manufactured by Laser Powder Bed Fusion | J. Eng. Gas Turbines Power | ASME Digital Collection

00:00 Introduction to Additive Manufacturing in Gas Turbines

01:47 Ilya Fedorov's Journey into Additive Manufacturing

05:00 The Light Bulb Moment: Realizing Additive's Potential

09:49 Siemens Energy's Additive Manufacturing Strategy

15:03 Challenges and Innovations in Gas Turbine Environments

19:25 Additive Manufacturing Applications in Gas Turbines

25:11 Repair and Longevity of Gas Turbine Components

36:52 Qualification and Testing of Additive Components

44:57 Materials and Process Development in Additive Manufacturing

49:39 Future Directions and Challenges in Additive Manufacturing

59:05 Conclusion and Final Thoughts

Breaking - Euler Launch: AI & the Future of AM Monitoring

EOS — Fri, 14 Nov 2025 10:17:06 -0500

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Eythor Eiriksson, founder and CEO of euler, a company revolutionizing process monitoring and quality assurance in additive manufacturing. They delve into how euler leverages AI and data from existing sensors to improve print outcomes without requiring additional hardware. Eiriksson shares his journey from Iceland to founding euler, the company's objectives, and their strategies for problem-solving in the additive manufacturing space.

The discussion also touches on the practical applications of AI, user experiences, and the future of additive manufacturing technology. Eiriksson talks about euler’s upcoming product launch at Formnext and its potential to transform the industry by providing real-time monitoring and predictive alerts, ultimately aiming to ensure high-quality prints and reduce costly failures.

00:00 Welcome to Additive Snack Podcast

00:10 Guest Introduction: Eythor Eiriksson and euler

01:21 Eythor's Journey and Background

03:03 Challenges in Additive Manufacturing

04:43 Founding of euler and Initial Steps

05:41 Comparison with Tesla's Autonomous Strategy

07:22 euler's Mission and Vision

09:35 Product Launch and User Experience

15:00 Technical Insights and Failure Detection

28:59 Future of AI in Additive Manufacturing

42:24 Closing Remarks

Recent Policy Changes Affecting AM, Gen Z & New AM-Adopting Industries

EOS — Tue, 21 Oct 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the intersection of journalism and additive manufacturing (AM) with Matt Kremenetsky, an analyst from 3Dprint.com. They discuss various aspects of AM, from its breakthroughs and challenges to its role in broader manufacturing ecosystems and supply chains. The conversation covers significant topics including the impact of recent policy shifts, next-wave applications, and changes in the media landscape relating to AM. Matt shares insights on the evolving nature of workforce development and its importance in the manufacturing sector, as well as the future potential for strategic R&D partnerships and investment incentives.

Listeners gain an in-depth understanding of emerging market applications in defense, data centers, satellite technology, and power grids, highlighting the importance of thermal management as a unique benefit AM can offer. This episode provides a comprehensive overview of current trends and future outlooks in the AM industry.

00:25 Meet Matt Kremenetsky: Analyst for 3DPrint.com

00:52 Diving into Additive Manufacturing Journalism

02:15 Matt's Journey into AM

03:55 The Evolution of AM

06:54 Challenges and Opportunities in Additive Media

10:44 The Role of Additive in Modern Manufacturing

17:26 Workforce Development and Policy in Additive

29:54 Respect for Manufacturing in Germany and Japan

30:44 The Rise of Trade Careers in the US

31:37 Gen Z's Work Ethic and Technology's Impact

34:34 AI's Threat to Entry-Level Jobs

35:42 Policies Supporting Manufacturing Investments

41:42 Strategic R&D Partnerships and Tax Implications

46:23 Future Applications of AM

Scaling AM in Oil & Gas: ExxonMobil’s Strategy with Christopher Beeson

EOS — Tue, 30 Sep 2025 00:01:00 -0400

In this episode of the Additive Snack podcast, host Fabian Feld interviews Christopher Beeson from ExxonMobil, exploring the integration of additive manufacturing (AM) into the oil and gas industry. Christopher shares his personal journey from traditional welding to 3D printing and outlines ExxonMobil's strategic initiatives in adopting additive manufacturing. Key topics include the company's partnerships with universities, the deployment of advanced technologies like laser powder bed fusion and wire DED, and the establishment of a digital supply network to streamline production.

Christopher also highlights the role of the Louisiana Additive Manufacturing Association in workforce development and discusses the challenges and future potential of scaling additive manufacturing within the sector. The episode concludes with details about the upcoming Additive Manufacturing Oil and Gas Summit in Houston, and the significance of industry collaboration in advancing these technologies.

00:46 Guest Introduction: Christopher Beeson from ExxonMobil

01:36 Chris's Journey into Oil and Gas and Additive Manufacturing

04:53 ExxonMobil's Additive Manufacturing Initiatives

07:45 Scaling Additive Manufacturing Across ExxonMobil

14:35 Field Node and Industry Collaboration

21:07 Applications and Future of Additive Manufacturing

28:26 Urgent Need for Replacement Parts

28:48 Understanding Bubble Caps

29:13 Machinery Anti-Wicking Device

30:24 Additive Manufacturing Projects

33:52 Workforce Development and Partnerships

37:34 Scaling Additive Manufacturing

42:28 Future of Additive Manufacturing in Oil and Gas

43:00 Challenges and Solutions in Additive Manufacturing

51:22 Additive Manufacturing Summit

52:38 Conclusion and Final Thoughts

AM Meets AI, Robotics, & Beyond: A Conversation with Dr. Mohsen Seifi

EOS — Tue, 26 Aug 2025 10:45:16 -0400

In this episode of the Additive Snack podcast, host Fabian Alefeld welcomes Dr. Mohsen Seifi, Vice President of Global Advanced Manufacturing Programs at ASTM International. This insightful conversation covers the convergence of additive manufacturing with adjacent technologies such as robotics, AI, and quantum biotech. Dr. Seifi discusses the initiatives led by ASTM to push additive manufacturing forward, the importance of standards, and the role of ASTM in shaping global manufacturing dynamics.

 
The episode dives into the historical and current role of ASTM, the transformation and strategic acquisitions like that of Wohlers Associates, and the global adoption of additive manufacturing across various regions. The episode also highlights the significant impact of defense sectors on additive adoption, upcoming trends in the industry, and a preview of the 10th-anniversary ICAM conference. The discussion underscores the importance of standardization, workforce development, and the strategic role of data in advancing additive manufacturing.

00:00 Introduction and Guest Welcome

03:14 Overview of ASTM and Additive Manufacturing

07:32 The Role of AI and Data in Additive Manufacturing

23:14 Global Adoption and Regional Dynamics

33:03 Collaborative Technology and Industry Challenges

34:03 Hurdles in Additive Manufacturing Adoption

38:20 Opportunities in Additive Manufacturing

44:28 Defense Sector's Role in Additive Manufacturing

53:09 Global Investments and Resilience in Additive Manufacturing

57:29 ICAM Conference and Industry Collaboration

01:02:14 Conclusion and Final Thoughts

NASA Update: Master Class, Alloys, AI & the Future Engineering Generations

EOS — Wed, 06 Aug 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes back Paul Gradl, Principal Engineer at NASA, for a deep dive into the latest advances and challenges in additive manufacturing. Paul shares how NASA has expanded the range of available materials, pioneering alloys like GR COP and GRX 810 for extreme environments, and how these innovations are now being used in industries beyond aerospace.

The conversation covers the rapid acceleration of material development through advanced modeling and early AI adoption, the technical hurdles of scaling up to larger parts, and the realities of additive manufacturing in space—from lunar construction to the potential of asteroid mining. Paul also discusses the importance of learning from failures, NASA’s commitment to public data sharing, and his passion for mentorship and STEM education, both at work and at home. Whether you’re an industry veteran or new to additive, this episode offers valuable insights and inspiration.

Sign up for the NASA Metal AM Master Class today: Metal AM Master Class with NASA | EOS Store - US

2:00 - The Evolution of Additive Materials
NASA is expanding material options and redefining what’s possible with additive.
7:45 - Material Highlights & Cross-Industry Applications
Paul discusses GR COP, GRX 810, and their applications beyond aerospace.
13:45 - AI, Machine Learning & Accelerating Alloy Development
AI and modeling are accelerating how new alloys are developed.
17:50 - Scaling Up: Big Parts & NASA’s Role
NASA is driving the shift toward larger, room-sized additive parts.
23:45 - How Much of a Rocket is Additive?
Additive plays a growing—but complementary—role in rocket manufacturing.
26:30 - Additive in Satellites, Space, and In-Space Manufacturing
Additive is key to building satellites, landers, and lunar systems.
32:00 - Lunar Regolith, Moon Dust, and Asteroid Mining
NASA explores using Moon dust and asteroids for future construction.
36:50 - Learning from Failure: Engine Test Stand Story
A test stand failure highlights the importance of understanding the process.
43:45 –Metal AM Master Class Announcement
Details on Paul and Omar’s upcoming metal AM master class.
46:30 - Mentorship, STEM, and 3D Printing at Home
Paul shares how he supports STEM education at NASA and at home.

Why Ursa Major is Betting Big on Additive Manufacturing

EOS — Wed, 23 Jul 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld is joined by Thomas Pomorski, Director of Additive Manufacturing at Ursa Major. Tom discusses his extensive background in additive manufacturing, including his work at Bechtel Plant Machinery and Penn United. He shares insights into Ursa Major's journey in scaling propulsion manufacturing for space and defense, emphasizing the importance of insourcing, quality systems, and the iterative approach in additive development.

Tom delves into the challenges and solutions in scaling additive manufacturing, including complex parameter strategies, automation, and flexible manufacturing. He also highlights Ursa Major’s products, such as the Hadley and Draper engines, and the company's innovative approach to solid rocket motor manufacturing. The episode concludes with Tom's advice for companies looking to scale additive manufacturing operations and a look into the future of the industry.

01:46 Tom's Journey into Additive Manufacturing

02:04 Early Career and First Additive Roles

04:38 Joining Ursa Major and Initial Challenges

10:11 Vertical Integration and Scaling Challenges

20:14 Advanced Additive Strategies and Collaborations

26:28 Automating Build Setups with Python

26:58 Challenges in Hiring Additive Process Engineers

28:06 Building a Passionate and Skilled Team

29:30 Leveraging Local Talent and Resources

31:17 Collaborating Across the Aerospace and Defense Industry

32:50 URS's Product Portfolio and Additive Manufacturing

35:34 Flexible Manufacturing for Solid Rocket Motors

39:07 Future Developments in Additive Manufacturing

41:35 The Importance of Material Development

46:29 Scaling Operations and Advice for Newcomers

What the Wholers Report & ASTM Reveal about the Industry's Future

EOS — Wed, 16 Jul 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld is joined by Mahdi Jamshid and Scott Sevcik of the ASTM Additive Manufacturing Community to discuss significant trends and insights within the additive manufacturing industry. They delve into the history and evolution of the Wohlers Report, various advancements in different sectors like defense and consumer products, and the impact of geopolitical factors such as trade policies on the industry. The discussion also covers the maturity of additive manufacturing, the role of standards and certifications provided by ASTM, and future growth projections. Mahdi and Scott offer a comprehensive view of how the industry has evolved and what to expect in the coming years.

01:47 History and Evolution of Wohlers Report

02:54 Wohler Report's Acquisition and Transformation

06:35 Consulting and Advisory Services

13:46 Emerging Trends in Additive Manufacturing

30:28 Challenges and Slowdowns in the Industry

38:01 Scalability in Hardware vs. Software Investments

39:07 Impact of Politics and Trade Policies on Additive Manufacturing

39:55 Complexities and Uncertainties in Global Supply Chains

46:18 European Union's Defense Spending and Additive Manufacturing

52:50 Role of Standards in Additive Manufacturing

01:02:44 Future Trends and Industry Growth Projections

01:14:41 Conclusion and Final Thoughts

Submarines, Supply Chains, & Skilled Labor: Inside the Navy’s Advanced Manufacturing Push

EOS — Thu, 10 Jul 2025 00:01:00 -0400

In this episode of the podcast, host Fabian Alefeld interviews Chris Holshouser, Deputy Program Director of Maritime Systems at BlueForge Alliance. They discuss the Navy's ambitious projects, focusing on advanced technologies like additive manufacturing, supply chain optimization, and workforce development. Chris elaborates on the challenges and goals associated with the Columbia and Virginia class submarines, the importance of enhancing the maritime industrial base, and the need for skilled labor in manufacturing. The conversation also touches on the establishment of the Additive Manufacturing Center of Excellence, partnerships with various organizations, and the long-term vision for modernization and technological integration in shipbuilding.

More information on the Maritime Industrial Base Additive Manufacturing Excellence training available here.

01:23 Meet Chris and BlueForge Alliance

02:37 Mission and Impact of BlueForge Alliance

04:32 Understanding the US Navy's Triad and Submarine Classes

07:03 Challenges in Modernizing the Industrial Base

12:30 Role of Additive Manufacturing in the Navy

19:26 Understanding Metallurgy in Welding

19:40 Applications and Supply Chain Impact

21:22 Certification and Qualification Process

22:42 Additive Manufacturing in Practice

24:19 Challenges and Opportunities in Additive Manufacturing

28:17 Interdisciplinary Nature of Additive Manufacturing

30:18 Evaluating Parts for Additive Manufacturing

32:54 Advancements in Additive Manufacturing

37:01 Future Directions and Call to Action

Additive Manufacturing, Then & Now: A Conversation with Alex Oster, Autodesk

EOS — Tue, 17 Jun 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld interviews Alex Oster, Director of Additive Manufacturing at Autodesk. The conversation spans Alex's journey from his early career in 1998 in Bavaria to his current influential role at Autodesk. They delve into the evolution of the additive manufacturing industry, from its early days to the current market dynamics and innovations, including the impact of AI and simulation technologies.

Alex shares stories from his time at FIT and Netfabb, including the challenges and innovations they faced. He explains Autodesk's strategy of integrating specialized tools into one cohesive platform, Fusion 360, which offers comprehensive solutions for both industrial and mass-market applications. They also discuss the crucial role of workforce development and the importance of making advanced manufacturing tools accessible to students and professionals. The episode concludes with thoughts on the future of additive manufacturing and the impact of AI on the industry.

01:09 Alex's Journey into Additive Manufacturing

02:32 Early Industry Challenges and Innovations

07:29 Growth and Development of NetFabb

12:16 Impact of FDM Revolution

21:32 Autodesk Acquisition and Integration

30:13 Fusion 360: A Comprehensive Tool

37:31 Workforce Development and Industry Adoption

47:15 The Rise of Low-Cost Machines

48:29 The Evolution of Metal Additive Manufacturing

49:43 Western Machine Vendors and Market Dynamics

50:03 High-End Custom Machines and Industry Trends

53:49 AI's Role in Additive Manufacturing

54:44 Autodesk's Product Strategy and Market Position

56:52 Simulation and Surrogate Modeling

01:10:01 Challenges in Polymer Simulation

01:11:30 AI and Computer Vision in Manufacturing

01:14:30 The Future of Manufacturing Integration

Implicit Design, AI & Next Gen Design Tools: Inside nTop’s Bold New Design Frontier

EOS — Tue, 10 Jun 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Brad Rothenberg, CEO and founder of nTop, formerly known as nTopology. They discuss the evolution of additive manufacturing and nTop’s role over the past three to four years. Topics include the founding story of nTop, the concept of implicit modeling, and how design tools have rapidly changed. Brad shares insights on using nTop for aviation design, thermal management, and heat exchanger design, pointing out the shift from traditional CAD to innovative parametric modeling for effective engineering solutions. They also explore the future impact of AI on engineering and how nTop is integrating AI to enhance design processes. The episode closes with a look at educational resources and training for engineers new to nTop.

1:37 The Founding Story of nTop

05:07 Implicit Modeling and Design Evolution

10:22 nTop's Impact on the Aviation Industry

19:32 Thermal Management and Heat Exchangers

31:05 Recreating Existing Models in nTop

2:16 Intern Projects: Building Gliders and Drones

33:44 Understanding Process Knowledge in 3D Printing

34:59 Custom Blocks and Design Rules in nTop

37:08 N Top's Role in Legacy and New Designs

38:17 Future Roadmap: Integration and Simulation

44:16 AI and Machine Learning in nTop

57:54 Lowering Barriers for Engineers

From Desktop to Factory Floor: AM’s Expanding Reach

EOS — Wed, 04 Jun 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Carolyn Schwaar, the editor of All3DP.com. Together, they explore current trends in additive manufacturing, the transition of hobbyists to professionals, and the role of platforms like All3DP and Kraft Cloud in the industry. Carolyn shares success stories from readers who have integrated 3D printing into their professional lives, the impact of tariffs on the industry, and the importance of reliable resources for learning about additive manufacturing. They also discuss the rise of specialized contract manufacturers and how the accessibility of 3D printing services is transforming various sectors.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

For more information about ALL3DP, visit their website and connect with Carolyn Schwaar on LinkedIn.

01:51 Overview of All3DP.com

03:01 Craft Cloud and 3D Printing Services

04:41 Transition from Hobbyist to Professional

07:48 Resources for Industrial Additive Manufacturing

12:29 Contract Manufacturing Insights

18:20 Global Trends and Tariffs Impact

30:09 European Market and Defense Applications

34:40 Favorite Additive Manufacturing Stories

The Mathematics Behind Additive Manufacturing

EOS — Wed, 21 May 2025 09:42:10 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the critical role of mathematics in additive manufacturing with guest Harshil Goel, founder, and CEO of Dyndrite. Harshil shares his unconventional entry into the additive manufacturing industry, driven by his deep background in mathematics and mechanical engineering. The conversation delves into how Dyndrite's software provides solutions for complex additive manufacturing challenges, from data preparation to materials and process development.

Harshil also discusses various customer success stories and how their software helps streamline qualification processes, ultimately enhancing productivity. Additionally, they discussed the upcoming Dyndrite roadshow aimed at educating users on advanced additive manufacturing techniques, featuring hands-on sessions and practical demonstrations.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

For more information about Dyndrite’s innovative solutions, visit their website and connect with Harshil Goel on LinkedIn.

01:17 Meet Harshil Go: From Mathematics to Additive Manufacturing

02:33 The Birth of Dyndrite: Solving Software Challenges

05:22 Understanding Dyndrite's Core Offerings

09:53 Dyndrite's Unique Approach to Build Preparation

15:07 Customer Success Stories and Real-World Applications

19:47 Empowering Engineers with Python Integration

23:04 Learning and Adapting to Dyndrite's Tools

26:51 Multilingual Proficiency and Family Background

27:36 Transitioning to Coding and Tool Integration

28:17 Optimizing Production with Dendrite

30:05 Challenges and Innovations in Qualification

33:20 Deep Dive into Aviation Qualification

39:17 Additive Manufacturing Industry Trends

43:09 The Role of GPUs and AI in Additive Manufacturing

45:59 Dyndrite Roadshow and Conclusion

The Critical Role of Depowdering Automation in Additive Manufacturing

EOS — Tue, 13 May 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the importance of automating powder removal in the additive manufacturing (AM) process with Hemank Raj, Process Development Engineer from Solukon. They discuss how automating this process, which may seem minor, is crucial for scaling production and ensuring high-quality outputs in the industry. Hemank provides insights on the background of Solukon, which evolved from an engineering consultancy to a key player in automated depowdering solutions. They delve into the technical aspects, including the steps and benefits of automated depowdering, the safety advantages, and the key factors to consider in the design and production stages.

The episode highlights the significant impact of automated de-powdering on sectors like aerospace, medical, automotive, and energy by improving efficiency, safety, and reliability. Hemank also shares upcoming innovations, such as integrating robotic arms to further enhance the de-powdering process.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about Solukon, visit their website and connect with Hemank Raj on LinkedIn.

01:00 Guest Introduction: Hemank Raj from Solukon

01:14 The Importance of Automating Powder Removal

02:00 Solukon's Journey and Market-Driven Innovation

03:52 Automated Depowdering Process Explained

08:49 Challenges and Solutions in Depowdering Large Parts

14:18 Ensuring Quality and Safety in Depowdering

15:39 Programming and Customizing Depowdering Systems

21:43 Design Considerations for Automated Depowdering

23:42 Understanding the L by D Ratio

24:05 Smooth Internal Channels and Surface Roughness

24:46 Introducing SPR Pathfinder Software

26:04 Design Considerations and Best Practices

26:50 Advanced Depowdering Techniques

29:12 Post-Depowdering Steps

33:46 Challenges with Specific Materials

37:12 Industry Applications and Innovations

42:01 Future of Automated Depowdering

Design for AM: CAD Tools, Simulation, Voxels & the Future of AM Design

EOS — Tue, 06 May 2025 00:01:00 -0400

In a special live episode of the Additive Snack Podcast recorded at RAPID + TCT 2025 in Detroit, host Fabian Alefeld welcomes Dr. Andreas Vlahinos, a leading expert in design and additive manufacturing. The conversation spans the evolution of design for additive manufacturing over recent years, focusing on advances in simulation-driven design and the integration of implicit and voxel-based tools within CAD environments. Dr. Vlahinos shares insights on overcoming challenges in the industry, his experience with impactful projects like custom medical implants and high-performance heat exchangers, and the importance of collaboration between design and manufacturing teams. The episode also touches on fostering innovation and inspiring the next generation of engineers to embrace the transformative possibilities of additive manufacturing.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  For more information about Advanced Engineering Solutions, visit their website and connect with Dr. Andreas Vlahinos on LinkedIn.  

00:23 Meet Dr. Andreas Vlahinos: A Pioneer in Additive Manufacturing

01:26 Evolution of Design for Additive Manufacturing

03:24 Simulation-Driven Design: The Game Changer

06:34 Challenges and Progress in Additive Manufacturing Tools

10:03 Exciting Projects: From Heat Exchangers to Life-Saving Implants

14:28 Designing Efficient Heat Exchangers

22:24 Design Variables and Exploration

23:39 Manufacturability Challenges

25:44 Manufacturing Process Simulation

28:21 Collaboration in Design and Manufacturing

30:04 Passion and Inspiration in Engineering

35:44 Innovative Design Examples

Additive Economics: Reshoring, Risk & Revenue in Additive Manufacturing

EOS — Tue, 29 Apr 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld discusses the intersection of finance and additive manufacturing with Danny Piper, Managing Partner at New Cap Partners live at RAPID + TCT 2025. Danny, also the host of the Printing Money podcast, shares his expertise on the financial landscape of additive manufacturing, the challenges and opportunities within the industry, and his views on current economic turbulences and their impact on the sector. The conversation delves into New Cap Partners' focus on emerging technologies, the role of defense spending in additive manufacturing, and the potential future growth of the industry influenced by reshoring and advancements in technology. Danny provides a comprehensive look at financing strategies for new technologies and the importance of understanding technical details to make informed financial decisions. The episode concludes with insights into the future of additive manufacturing in relation to economic and manufacturing trends.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Listen to the Printing Money podcast here & connect with Danny Piper on LinkedIn. 

00:18 Meet Danny Piper: Finance and Additive Manufacturing Expert

01:22 Understanding New Cap Partners

02:38 Investment Banking in Emerging Technologies

04:27 Danny Piper's Journey into 3D Printing

09:26 Financial Turbulence and Additive Manufacturing

14:13 Reshoring and Its Impact on Additive Manufacturing

18:21 Stock Market Insights for Additive Manufacturing

22:50 Challenges in Scaling Manufacturing

24:59 The Role of the Department of Defense in Additive Manufacturing

25:23 The Role of the DOD in Additive Manufacturing

26:48 Investment Trends in 3D Printing

29:27 Challenges in Financing Manufacturing Innovations

33:07 The Rise of Additive Contract Manufacturers

40:51 Future Trends and Predictions in Additive Manufacturing

Startups, Tariffs & AI: What's Really Shaping the Future of Additive Manufacturing?

EOS — Tue, 22 Apr 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld speaks with Arno Held, co-founder and managing partner of AM Ventures. Recording live from RAPID + TCT 2025, they discuss the current state and future outlook of the additive manufacturing landscape, touching on startup trends, the impacts of global tariffs, and increased defense spending. Arno shares insights into the industry's financial pressures, the growing significance of AI in additive manufacturing, and the challenges startups face in navigating financial turbulence.

They also dive into the roles and missions of AM Ventures and its focus on hardware, software, and application-driven startups. Despite the hurdles, the conversation ends on an optimistic note about the transformative potential of additive manufacturing over the next few years.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

For more information about AM Ventures, visit their website and connect with Arno Held on LinkedIn.

00:57 Current Financial Landscape in Additive Manufacturing

04:28 Impact of Political Changes on Additive Manufacturing

08:14 Overview of AM Ventures

09:30 Trends in Additive Manufacturing Startups

13:52 The Role of AI in Additive Manufacturing

21:02 Challenges Facing Additive Manufacturing Startups

27:43 Future Outlook and Regional Growth

33:27 Conclusion and Final Thoughts

How Copper, Diamonds, & Beam Shaping are Revolutionizing 3D Printing

EOS — Tue, 15 Apr 2025 15:05:46 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes guests from the University of Wolverhampton — Arun Arjunan, John Robinson, and Manpreet Singh. They delve into the university's significant contributions to additive manufacturing over the past 25 years, discussing their pioneering work in laser powder bed fusion, material science innovations, and the launch of their Center of Excellence for Additive Manufacturing. They highlight collaborative projects with industry, including groundbreaking developments in copper diamond composites, and address the integration of additive manufacturing in various sectors such as healthcare, electrification, and sustainability. The conversation also emphasizes the university's role in workforce development and the importance of reshoring manufacturing capabilities.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

For more information about the University of Wolverhampton, visit their website here.

01:52 Early Adoption and Innovations in Additive Manufacturing

04:36 Focus on Copper and Thermal Management

07:00 Sustainability and Healthcare Applications

21:37 Center of Excellence and Future Directions

33:27 Exploring Material Development in Academia

34:07 Innovative Copper and Diamond Research

35:23 Applications and Cost of Diamond Composites

35:51 Collaborations and Industry Impact

42:12 University's Role in Additive Manufacturing

49:19 Future of Additive Manufacturing

56:20 Reshoring and Sustainable Manufacturing

Tariffs, AI, & Robotics: Future Trends in Additive Manufacturing

EOS — Tue, 08 Apr 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld chats with Douglas Woods, President of AMT, about the evolving landscape of manufacturing. They discuss the significance of AI, robotics, and macroeconomic factors affecting the industry. Doug shares insights from his extensive background in manufacturing, including family history and personal experiences. They delve into the role of AI in optimizing manufacturing processes, the future of humanoid robotics, and the intersection of emerging technologies with additive manufacturing. The episode also explores the impact of reshoring and geopolitical shifts on global supply chains, offering practical advice for companies navigating the future of localized production. Tune in for a comprehensive discussion on how advancements in technology are shaping the future of manufacturing.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

For more information about AMT, visit their website and connect with Doug Woods on LinkedIn.

02:01 Doug Woods' Family History in Manufacturing

06:16 The Importance of Apprenticeship Programs

06:54 Challenges in Workforce Development

14:54 The Role of AI in Manufacturing

20:21 Generative vs. Agentic AI

22:50 AI's Impact on Additive Manufacturing

30:14 The Future of Digital Twins and Omniverse

37:42 Democratization of Manufacturing Technology

39:42 Sustainability in Business Practices

41:12 The Rise of Robotics in Manufacturing

43:18 Humanoid Robotics: The Next Frontier

50:51 Additive Manufacturing in Robotics

57:25 Geopolitical Shifts and Reshoring Manufacturing

01:09:17 Advice for Embracing New Technologies

01:14:28 Conclusion and Final Thoughts

Rethinking the Railway: The Multi-Million Dollar Power of AM

EOS — Tue, 01 Apr 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Feld welcomes Stefanie Brickwede to discuss the significant strides Deutsche Bahn and Mobility Goes Additive have made in additive manufacturing over the past decade. Stefanie details the journey from initial implementation focusing on obsolete parts to current innovations involving digital warehousing and collaborative networks. They explore the dramatic impact on lead times, cost savings, and the importance of partnerships and certifications. The conversation also delves into strategic developments, new material advancements, and future goals, showcasing how additive manufacturing transforms industries beyond rail, including aerospace, automotive, and lifestyle sectors.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

For more information about Mobility Goes Additive, visit their website and connect with Stefanie Brickwede on LinkedIn.

01:43 The Journey of Additive Manufacturing at Deutsche Bahn

03:42 Strategic Approaches and Network Building

04:55 Challenges and Innovations in Additive Manufacturing

10:15 Success Stories and Impact

16:48 KPIs and Measuring Success

19:16 Digital Warehousing and Future Goals

29:11 Printing Flame Retardant Materials

29:59 Supplier Selection and Qualification

31:27 The Role of the MGA Network

33:53 Founding and Growth of Mobility Goes Additive

34:18 Expanding into Various Industries

37:51 Challenges and Collaboration Across Industries

43:37 Material Development and Innovation

46:25 Standards and Integration in Additive Manufacturing

53:00 Balancing Roles and Future Plans

Built to Survive: 3D Printing the Future of F1 Racing

EOS — Tue, 25 Mar 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld interviews Stefan Seidel, Chief Technology Officer at Pankl Racing Systems. The discussion covers Pankl's innovative use of additive manufacturing (AM) in motorsports, aerospace, and high-performance sectors. Stefan elaborates on the transition to AM post-COVID-19, the stringent quality standards required in motorsports, and groundbreaking applications like the roll hoop and other high-stress components. Additionally, the podcast dives into Pankl's history, its vertical integration approach, and how it collaborates with partners and educational institutions to develop industry-leading solutions and nurture talent. The episode concludes with insights into future advancements in AM and regulatory changes in Formula One for 2026.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

For more information about Pankl, visit their website and connect with Stefan Seidel on LinkedIn.

00:41 Diving into Additive Manufacturing in Motorsports

02:13 The Impact of COVID-19 on Additive Manufacturing

03:27 Key Additive Manufacturing Components in F1

08:39 Panko's Journey and Innovations

20:38 Quality Assurance in Additive Manufacturing

32:33 Additive Manufacturing in Aerospace and High-Performance Vehicles

42:46 Talent Development and Partnerships

48:00 Future of Additive Manufacturing in Motorsports

50:06 Conclusion and Final Thoughts

Latest Advancements in AI for AM Monitoring & Quality Assurance with Interspectral

EOS — Tue, 18 Mar 2025 00:01:00 -0400

In this episode of the Additive Snack podcast, host Fabian Alefeld is joined by Isabelle Hachette, CEO of Interspectral, to discuss the intersection of healthcare and additive manufacturing (AM). Isabel shares her journey from a 20-year career in medical imaging to pioneering in AM space. The conversation covers how Interspectral's software transforms sensor data into actionable insights, aiding engineers and improving production efficiency.

The episode also delves into the application of AI in error detection and process monitoring, aiming to advance AM through innovative solutions and standardizations. Key highlights include the integration of AI into AM, the importance of data fusion, and the advancement of regulatory standards in the industry.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

For more information about Interspectral’s innovative solutions, visit their website and connect with Isabelle Hachette on LinkedIn.

02:11 Isabelle's journey from healthcare to additive manufacturing

06:29 Interspectral's role in additive manufacturing

09:58 Data integration and error detection

14:38 AI and future developments in additive manufacturing

25:27 Closing remarks and outlook for Interspectral

Inside Conflux: How AM Pushes the Boundaries of Thermal Management

EOS — Tue, 11 Mar 2025 00:01:00 -0400

In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the transformative impact of additive manufacturing (AM) on heat exchangers with guest Michael Fuller, founder and CEO of Conflux Technology. Michael shares his entrepreneurial journey from his early passion for motorsport to the founding of Conflux.

The discussion covers the advantages of AM in creating high-performance, efficient heat exchangers, the challenges and innovations in heat transfer technology, and Conflux's plans for scaling production. Michael explains Conflux's unique approach to heat exchange design and its application across various industries, including motorsport, automotive, aerospace, and more. The episode highlights the market-oriented strategy of Conflux and their future vision of productizing their production processes for broader deployment.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

For more information about Conflux Technology, visit their website and connect with Michael Fuller on LinkedIn.

00:25 Meet Michael Fuller: Founder and CEO of Conflux Technology

01:31 Michael's Journey: From Motorsport to Heat Exchangers

04:16 The Role of Additive Manufacturing in Heat Exchangers

07:29 Challenges and Innovations in Additive Manufacturing

13:10 Conflux's Market and Customer Focus

32:48 Design and Development Process at Conflux

49:30 Future of Conflux and Scaling for Impact

A New Era of Automotive Manufacturing: The Synergy of Die-Casting and AM with Wes Byleveld of Exco Engineering

EOS — Tue, 03 Dec 2024 08:49:41 -0500

Additive manufacturing (AM) offers unique solutions for complex geometries and high-pressure die-casting efficiency in the automotive industry. As the two industries merge it creates a powerful synergy, elevating both technologies to new heights.

To explore additive’s impact on the automotive industry, Fabian welcomes Wes Byleveld, Director of Additive Manufacturing at Exco Engineering. For 10 years, Wes has been connecting conventional manufacturing processes with additive innovations. The conversation ranges from eliminating waste, reduction of porosity, cycle-time reduction, and polishing-related downtime.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:51] Wes's gap analysis advocated for an additive manufacturing proof of concept.

[7:57] Integrating high-pressure die-casting and additive manufacturing.

[19:46] Cost benefits of integrating additive with conventional manufacturing in automotive parts.

[24:56] Adoption challenges of additive manufacturing in the die-casting industry.

[32:38] Future innovative technologies that push additive manufacturing forward.

Resource Links:

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Comments or Suggestions: additive.snack@eos-na.com

Wes Byleveld on LinkedIn

Exco Engineering

The Revolution of Beam Shaping for Additive Manufacturing with Alex Kingsbury of nLIGHT

EOS — Tue, 26 Nov 2024 00:01:00 -0500

Additive manufacturing (AM) is revolutionizing industries like medicine, aerospace, and defense. To meet these sectors' stringent demands for minimal waste, precise welds, and efficient energy use, innovative solutions are essential.

To explore the diverse benefits and challenges of laser usage in additive manufacturing, Host Fabian Alefeld welcomes Alex Kingsbury, AM Market Development Manager at nLIGHT Inc. They discuss cutting-edge advancements in laser technology, productivity gains realized with beam-shaping techniques and the challenges of specializing in innovative beam-shaping laser technologies.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[6:04] Australian AM adoption flourished after early medical-related successes.

[10:11] Technological opportunities drove Alex’s decision to work at nLIGHT.

[14:32] How is nLIGHT distinct from other laser manufacturers?

[17:45] Advantages of laser-powered additively manufactured complex parts.

[37:50] Challenges of specializing in breakthrough laser technologies.

[47:57] Innovative future functionality of lasers in additive manufacturing.

The Pitfalls and Potential of Implementing AM with Joris Peels & Max Bogue of 3DPOD

EOS — Tue, 19 Nov 2024 00:01:00 -0500

The current state of additive manufacturing is paradoxical. Its ability to create remarkable objects stands in contrast to the challenges of establishing a compelling business case for its universal use.

To explore how and when additive will go mainstream, Host Fabian Alefeld welcomes the hosts of the 3DPOD podcast, Joris Peels and Max Bogue. Joris is the executive editor at 3Dprint.com and the VP of Consulting at AM Research. Max Bogue is Chairman and Founder of Wobbleworks and the creator of the innovative 3Doodler, the most popular 3D pen on the market. They discuss the current state of additive, the challenges of implementing AM in organizations, and the sweet spot for growth.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[2:18] Frictionless AM experiences help build a use case for other industries.

[13:53] The sweet spot for growth in additive manufacturing.

[25:05] Saying ‘No’ was the key to the successful execution of Wobbleworks’ 3D pen.

[40:42] Advice for implementing additive manufacturing within an organization.

[52:22] Additive must cross the chasm before general adoption.

[56:20] Blending robotics with AM will drive big growth in the military-industrial complex.

Resource Links:

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Follow the Additive Snack Podcast on Youtube

3DPOD Podcast

3Doodler

Joris Peels on LinkedIn

Max Bogue on LinkedIn

The Next Frontier of Aviation and AM's Impact with Tim Berry of JetZero

EOS — Tue, 12 Nov 2024 00:01:00 -0500

By adopting space industry best practices, the aviation industry can fully leverage AM to push the design boundaries of aircraft manufacturing. Is widespread adoption the key to realizing the full benefits of this transformative technology?

To explore how AM impacts the aviation industry, Host Fabian Alefeld welcomes back SpaceX alum and current Head of Manufacturing and Quality at JetZero, Tim Berry, to the podcast. Tim shares his expertise on how JetZero is pioneering the new era of aircraft design, how advancements in the space industry are powering innovations, and how AM can change the aviation industry to make it better.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:30] JetZero is creating commercial jets featuring blended-wing bodies and sustainable fuel technology.

[10:14] Additive unlocks design and material opportunities for the aviation industry.

[22:40] The challenges related to additive manufacturing that keep Tim up at night.

[30:50] Promising advances in additive manufacturing that will change the future of aviation.

[37:27] How to raise awareness and implement additive manufacturing within an organization.

Resource Links:

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JetZero

Tim Berry on LinkedIn

Scaling Creativity with Additive Manufacturing with Shawn Zindroski of SNL Creative

EOS — Tue, 05 Nov 2024 00:01:00 -0500

What used to be known as rapid prototyping is slowly becoming a long-term strategy for the manufacturing industry. Brands and manufacturers who integrate additive manufacturing (AM) based on solutions for pain points are much more likely to leverage additive’s unique design language capabilities.

To discuss additive’s endless possibilities, Host Fabian Alefeld speaks with the Founder and Chief Operating Officer (COO) of SNL Creative Inc., Shawn Zindroski. With over three decades in the industry, Shawn reflects on innovations that shaped his career and the AM projects that will shape the future of manufacturing. The conversation is an in-depth exploration of growth strategies, and how AM can impact industries, individuals, and brands.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[2:00] From model maker to show cars, Shawn has a passion for creative solutions.

[14:00] In 2008, Carbon Kids was the first customizable product from SNL Creative.

[20:20] Fundamental lessons learned from creating the airless basketball for Wilson Sporting Goods.

[24:24] Step-by-step production process including quality control measures for AM.

[35:06] The time is now for industries to embrace additive manufacturing.

[42:20] Nano-technology, automation, and robotics are the trends leveraging additive manufacturing.

Resource Links:

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Follow the Additive Snack Podcast on Youtube

SNL Creative Inc.

Shawn Zindroski on LinkedIn

Additive Manufacturing’s Role in Tool & Die with Vilas Ravindra Dulipeta of AarKel

EOS — Tue, 29 Oct 2024 00:01:00 -0400

Additive manufacturing (AM) is transforming the tool and die industry by enhancing traditional processes and enabling intricate cooling structures in plastic injection molding that only AM can achieve. How will this technology reshape the future of tool and die manufacturing?

To discover AM’s place in the tool and die industry, Host Fabian Alefeld speaks with Vilas Ravindra Dulipeta, Manager of the Additive Manufacturing Group at Canada’s AarKel Tool & Die Inc. They discuss AarKel’s unique innovations in plastic injection molding design, breakthroughs from past mistakes, and the secure role of additive in customer solutions such as EVs.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[3:19] Early in their AM adoption period, AarKel made some beautiful magnetic mistakes.

[10:06] AM offers efficient cooling structures that improve cooling times for tool and die-casting production.

[22:32] AM enables early process innovations in EV programs with the ability to create design parameters.

[25:43] How AM allows for engineered porosity in the injection molding process.

[36:58] While cost and education are challenges, additive offers Aarkel real benefits.

Resource Links:

EOS

AarKel Tool & Die Inc.

Vilas Ravindra on LinkedIn

The Amazon of Additive Manufacturing with Markus Seibold of MakerVerse

EOS — Tue, 22 Oct 2024 00:01:00 -0400

Connecting manufacturers with end users makes a big impact in the industrial manufacturing space but building a manufacturing supply chain takes time. Machine learning and AI can help create a predictive supply chain management platform that will make manufacturing more accessible and help companies reduce complexity within their operations.

To discover a new digital platform for advanced industrial manufacturing, Host Fabian Alefeld speaks with Markus Seibold, co-founder and CEO of MakerVerse. MakerVerse is an interface between additive manufacturing (AM) and other manufacturing technologies that offers auto-quoting technology to on-demand manufacturers leveraging machine learning and AI.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:42] MakerVerse is the ‘Amazon’ of industrial advanced manufacturing.

[6:28] MakerVerse’s mission is to create efficiencies in on-demand manufacturing.

[13:03] How scale-up and midsize companies benefit from the MakerVerse platform.

[21:33] Machine learning and AI were used to create MakerVerse’s advanced auto-quoting tool.

[31:46] Predictive supply chain management is the future.

Resource Links:

EOS

MakerVerse

Markus Seibold on LinkedIn

The Integration of AM & Traditional Manufacturing with Penn United’s Jake Jones

EOS — Tue, 15 Oct 2024 00:01:00 -0400

Penn United Technologies Inc. is a manufacturing company making quiet waves by integrating conventional manufacturing with additive manufacturing (AM). They have been able to integrate AM technologies wisely and organically for a steady growth trajectory.

To discover how Penn United curated its growth journey, Host Fabian Alefeld speaks with Penn’s Project Manager, Jake Jones. Jake shares how Penn finds its engineering resources, manages production, and their Design for Manufacturing customer training.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:47] Penn United has a diverse history in various materials and manufacturing techniques.

[7:27] How Penn integrates AM into their traditional subtractive manufacturing platforms.

[12:44] Finding engineering resources, building talent, and managing AM production and teams at Penn United.

[19:13] Penn's competitive advantage is their ability to customize parameters to complex geometries swiftly.

[26:20] Specialized growth opportunities in additive manufacturing.

[28:51] Penn’s Design for Manufacturing training.

[30:55] What Jake expects from AM in the future.

Resource Links:

EOS

Penn United Technologies Inc.

AM's Role in the Nuclear Industry with Westinghouse's Adam Travis

EOS — Tue, 09 Jul 2024 00:01:00 -0400

The nuclear industry is an underestimated technology that has a substantial impact on daily life. With an uptime average of ninety-three percent, nuclear power plants in the U.S. are three times more reliable than low-carbon technologies. Plus, that reliability makes the technology a smart choice to use as a backbone for future grids.

To gain a wider understanding of nuclear power and the future role of additive manufacturing (AM) in it, Host Fabian Alefeld speaks with the Global AM Program Leader of Westinghouse Nuclear, Adam Travis. Along with other achievements in the AM space, Adam and Westinghouse recently celebrated the printing of their 1000th fuel flow plate for use in the nuclear industry. Adam shares Westinghouse’s AM journey and provides a glimpse into what is next for Westinghouse in the realm of nuclear power.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key takeaways:

[1:17] Nuclear is the best backbone for low-carbon grids.

[6:47] AM helps design and manufacture safety-related parts for nuclear power plants.

[23:52] An AM part was created to offer critical fuel supply diversity for Ukraine.

[28:27] Westinghouse’s additive manufacturing journey.

[38:35] Future AM applications at Westinghouse.

Resource links:

EOS

Westinghouse Nuclear

Personalized Spinal Bracing Made Reality with Additive Manufacturing

EOS — Tue, 23 Apr 2024 00:01:00 -0400

Additive manufacturing (AM) isn't just shaping the future of medical devices, it is actively changing lives. As it opens new possibilities for patient care around the globe, innovative 3D design solutions are raising the bar for patient comfort and satisfaction.

Today, Host Fabian Alefeld speaks with Lisa Tweardy, CEO of MIGN, a company leading the charge in innovative spinal brace technology that leverages industrial 3D printing. We have Dr. Baron Lonner, a leader in minimally invasive scoliosis surgery, Isabelle (Liz) Rauch, Orthotist for Dr. Lonner of Orthotic Consultants, and Livi Lasner, founder of Save a Spine, an organization she started to connect those who need spinal braces with the financial support to obtain them. Together they explore how additive manufacturing is revolutionizing not only healthcare but spinal health from a personal and technological perspective.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key takeaways:

[1:48] A patient's physical and psychological comfort are essential components of spinal brace design.

[9:36] MIGN is the first and only company to personalize orthopedic bracing at scale.

[15:13] How additive technology allows Dr. Lonner to approach scoliosis treatment differently.

[19:31] An end-to-end digital design workflow allows MIGN to send production requirements anywhere in the world.

[22:12] The mission of the Save a Spine organization.

Resource links:

Fatigue & Fracture Behavior in AM Materials with Nima Shamsaei of Auburn University

EOS — Tue, 16 Apr 2024 00:01:00 -0400

The ultimate goal for additive manufacturing (AM) is for those creating, building, and designing for our future to reach for AM as another tool in their toolbox as easily as they would a traditional manufacturing method. To build this trust and knowledge of industrial 3D printing, countless hours of research are necessary.

To learn more about the research being performed at Auburn University that is shaping the future of AM, Host Fabian Alefeld speaks with a distinguished AM figure, Nima Shamsaei. Nima is a Philpott-West Point Stevens professor at Auburn University and Director of the National Center for Additive Manufacturing Excellence (NCAME). At NCAME, Nima and his team are at the forefront of research and technology and are actively studying the fracture and fatigue behavior of AM materials. In addition, a joint project with the US government and Auburn University is supporting manufacturers to create components for NASA.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:39] An interest in mechanical properties led Nima from automotive to pushing the AM envelope with NASA.

[6:33] How Nima detects the fatigue behavior of additive materials.

[9:31] Three challenges of collecting and leveraging additive material data.

[16:19] When cost is not an issue, leveraging additive design maximizes its full potential.

[19:48] Part classifications are based on qualification complexities and the consequence of failure.

[23:21] A joint effort by the US government, Auburn University, and NASA support manufacturers to create parts NASA can use.

A.I. in Additive Manufacturing with Omar Fergani of 1000 Kelvin

EOS — Tue, 09 Apr 2024 00:01:00 -0400

It's clear that AI and additive manufacturing (AM) are a natural marriage of innovative technologies. As more companies focus on solutions that fortify the supply chain and increase the speed of engineering ingenuity, AM adoption will continue to accelerate.

Today, host Fabian Alefeld speaks with the co-founder and CEO of 1000 Kelvin, Omar Fergani. 1000 Kelvin is a company at the forefront of the AI-driven revolution in the AM industry. Omar explains the depths of the innovation driven by 1000 Kelvin, the pivotal role that AI plays in industrial 3D printing, and how the AMAIZE co-pilot helps engineers to reduce design time and engineer onboarding.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key takeaways:

[1:18] 1000 Kelvin’s mission and how it plans to solve additive manufacturing’s biggest challenges.

[6:26] How implementing a materials processing discipline will move additive manufacturing to serial production.

[10:41] 1000 Kelvin’s AMAIZE is a co-pilot engineering tool and thermal management platform.

[12:58] On a macro level, AMAIZE helps to onboard new engineers.

[19:45] How the co-pilot integrates into the design workflow.

[22:09] Business use cases support the growth of AM spare parts and fortify the supply chain.

[26:03] The limitations and advantages of AI in AM.

A Space Roundtable with NASA, Rocket Lab, The European Space Agency, and TRUMPF

EOS — Tue, 02 Apr 2024 00:01:00 -0400

Space exploration and additive manufacturing (AM) are accelerating rapidly. SpaceX was able to reach orbital velocity with its latest starship launch, providing beautiful imagery upon its reentry. Rocket Lab had its 45th launch, with 22 additional launches planned for this year, and the first metal 3D printer installation on the International Space Station (ISS). With these accomplishments achieved, where will AM fit into our space journey's future?

To find out, Host Fabian Alefeld ventures into the final frontier with a space roundtable with an all-star panel, featuring Paul Gradl, Principal Engineer at NASA, Myles Keefer, Manager of Additive Manufacturing at Rocket Lab, Eliana Fu, Industry Manager of Aerospace & Medical at TRUMPF, and Advenit Makaya, Advanced Manufacturing Engineer at the European Space Research and Technology Centre of the European Space Agency.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key takeaways:

[2:28] Additive manufacturing is a critical component of space exploration.

[5:50] Common additive manufacturing challenges in space applications.

[10:57] Additive manufacturing adoption in Europe.

[13:28] Challenges of materials development today, and in the future.

[26:16] How to leverage additive manufacturing for new innovative projects.

[40:30] Machine manufacturer pain points and challenges.

[51:48] What is driving additive innovation in Europe?

[1:00:17] How to inspire a new generation of manufacturing engineers.

Resource links:

European Space Agency

3D Printing Offers Opportunity to Custom Bike Designers with Kris Henry of 44 Bikes

EOS — Tue, 26 Mar 2024 00:01:00 -0400

Bike enthusiasts understand the importance of quality welds, dynamic suspensions, and low-maintenance bikes. But to have a bike custom designed to their unique specifications is a dream come true. Today’s guest not only builds custom bikes he designs the parts using additive manufacturing (AM).

Today, host Fabian Alefeld speaks with the owner and founder of 44 Bikes, Kris Henry, and EOS’ Spencer Thompson. Kris shares his passion for creating custom bikes and describes how he uses the design and supply chain aspects of AM to make handcrafted custom bikes accessible to a larger user group. Spencer offers insights into the state of AM adoption by small business owners, highlights the partnership opportunities available to manufacturers, and shares the hurdles independent builders face in the AM space.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[2:11] 44 Bikes was born of Kris’ love of bicycles and his passion for designing things.

[8:48] The benefits of additive manufacturing in building custom bicycles.

[20:07] 3D printing offers small shop owners and bike enthusiasts a whole new level of design.

[26:29] Supply chain challenges and speed to market increase AM adoption in small businesses.

[34:22] When only a few parts are needed, finding manufacturers to partner with is a big hurdle.

[36:03] The lack of protocols or universal standards for additive manufacturing creates a huge learning curve for independent builders.

Resource Links:

EOS

44 BIKES

Spencer Thompson on LinkedIn

The History of Additive Manufacturing in the U.S. Army with L.J. Holmes

EOS — Tue, 19 Mar 2024 00:01:00 -0400

Are you curious about how the U.S. Department of Defense (DoD) uses additive manufacturing (AM)? The military’s innovative approach has a 30-year roadmap, which was authored by this week’s guest.

In this special episode, host Fabian Alefeld speaks with LJ Holmes. LJ has one of the most diverse jobs in the AM industry. He is the Executive Director of Advanced Manufacturing Research and Engineering at Harrisburg University. His rich background in AM from its historical roots in the DoD to current uses and future applications. LJ describes his AM journey from the Army Research Center to Harrisburg University, how AM has evolved within the defense sector, and some undocumented stories of early use cases and current applications within the DoD.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:50] LJ shares his journey to AM and the integration of AM at the Army Research Center and the Department of Defense.

[11:47] Authoring the 30-year Additive Manufacturing Roadmap was the last project LJ completed for the Army Research Center.

[17:15] Harrisburg University of Science and Technology offers students an advanced manufacturing curriculum and STEM-focused education.

[26:35] Additively manufactured components may or may not have been used in military vehicles as early as the 2000s.

[29:41] Additive applications for future civilian and military use.

[42:17] During AMUG 2024, LJ will introduce a 50-foot-tall friction stir hybrid additive machine.

Resource Link:

EOS

LJ Holmes on LinkedIn

Harrisburg University of Science and Technology

JDAMMIT.com

ASTROA.org — AM Forward focus

Building Dumb Parts is a Smart Concept with Pieter Ruijssenaars

EOS — Tue, 12 Mar 2024 00:01:00 -0400

The expenses associated with capital investments, storing inventory, and dealing with supply chain delays pose significant challenges for companies that keep a large stock of parts. However, if these companies were able to produce the required parts whenever they are needed, without the need for maintaining costly inventories, the advantages of adopting additive manufacturing (AM) becomes evident.

In this episode, host Fabian Alefeld speaks with Pieter Ruijssenaars, the CEO and founder of DiManEx. DiManEx is redefining the AM supply chain network for its clients. Pieter describes how AM navigates the complexities of supply chains, making them more resilient, especially in the light of current geo-political tensions, his smart concept of printing 'dumb parts', and how DiManEx builds digital inventories that lead to sustainable and cost-effective business strategies.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[3:00] Pieter’s view on how AM can help build more resilient supply chains.

[7:29] The printing of ‘dumb parts’ that solve real problems is a smart concept.

[12:17] How DiManEx illustrates the business case for additive within an organization.

[22:00] DiManEx utilizes the R-ladder concept to validate the sustainability of additive manufacturing with clients.

[32:33] The future of AM adoption from Pieter’s perspective.

Creating the Future of Energy with Dr. Alaa Elwany

EOS — Tue, 05 Mar 2024 00:01:00 -0500

The US has always been a hotbed of innovation. With the integration of additive manufacturing (AM), AI, and advancements in materials and manufacturing technologies, creating clean, abundant energy is within reach. This conversation highlights the role of AM in next-generation energy technology.

Host Fabian Alefeld speaks with Dr. Alaa Elwany, science and technology policy fellow at the U.S. Department of Energy, Advanced Manufacturing Office. Alaa is a recognized expert in additive manufacturing and a key advisor in the realm of science and technology to the U.S. government. He is currently serving as a science and technology fellow at the US Department of Energy and as a professor at Texas A&M at the Department of Industrial and System Engineering. Fabian and Alaa talk about Alaa's experience within the DOE, the intersection of AM and energy, the future of smart manufacturing and digital manufacturing, and resources for business owners looking to expand their AM opportunities.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:24] Alaa explains his role within the DOE and how he and his team are shaping the future of energy.

[3:36] Additive manufacturing is versatile and scalable enough to be used in major clean energy projects.

[8:18] Materials that have a high relevance to energy applications.

[11:38] Additive’s foundational role in increasing supply chain resilience.

[16:48] Next-gen energy technology includes additive manufacturing.

[20:48] The future of integrating smart manufacturing and AI into additive manufacturing.

[30:33] The vital role of government investment, regulation, and support for the future of additive and smart manufacturing.

A Dynamic Panel Discussion with the Digital Foam Architects Network

EOS — Tue, 20 Feb 2024 00:01:00 -0500

The innovative and intricate world of Digital Foam is an evolution of polymer lattice structures. In the past, developing applications for polymer lattice structures, especially for performance applications, has been challenging. Challenges include aspects of design, printing, post-processing, and materials. All the value chain elements influence each other, adding more complexities.

In this special episode, Host Fabian Alefeld speaks with four panelists from the Digital Foam Architects Network about the full process chain and the complexities and opportunities of Digital Foam. Joining the panel discussion are Pierre Gonnetan, business development manager at Arkema, Mike Schorr, general manager at DyeMansion, Nick Florek, CEO of General Lattice, and Dr. Dave Krzeminski, senior Additive Minds consultant at EOS. The goal of the Digital Foam Architects Network is to increase accessibility, scalability, and speed up development for performance-based lattice structures.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key takeaways:

[3:08] The history of polymer lattice structures and methodologies of production with Nick Florek

[7:54] Dave Krzeminski on overcoming the challenges of an ever-changing technology

[15:00] Objectives and initiatives of the Digital Foam Architects Network

[19:41] Pierre Gonnetan on the material landscape and key drivers for digital foam applications

[31:03] Mike Schorr on the importance of post-processing aspects of Digital Foam.

[38:41] Mike Schorr explains the complex process of creating uniformity in powdering, coloring, and smoothing polymers.

[48:48] Nick Florek unpacks the coordination and parameters of the digital design phase.

[56:23] Additional industrial opportunities for Digital Foam applications.

Resource Link:

The Biggest Influencer in 3D Printing - Joel Telling, The 3D Printing Nerd

EOS — Tue, 13 Feb 2024 00:01:00 -0500

Consumer 3D printing and industrial additive manufacturing (AM) are more closely related than many in the industry realize. Supply chain considerations, material development, and the ever-growing need for a robust workforce are valid concerns for both movements.

In this episode, Host Fabian Alefeld speaks with YouTube influencer and content creator Joel Telling, the 3D Printing Nerd. Together, they dive into the fascinating interface between consumer and industrial 3D printing. Joel transitioned from software development to becoming a leading voice in the 3D printing industry with more than 600k subscribers to his 3D Printing Nerd YouTube channel. Joel is a key voice in the industry, an additive expert himself, and a friendly face to EOS in the 3D printing industry.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key takeaways:

[1:56] The adoption of additive manufacturing in various industries has a lot to do with public perception.

[8:55] Joel describes the challenge of integrating additive’s industrial applications with consumer products and applications.

[17:15] How Joel transitioned from software engineer to the AM influencer, The 3D Printing Nerd.

[21:23] How software engineering works within the additive manufacturing framework.

[25:15] Why understanding the industrial and consumer side of AM is beneficial for the entire industry.

[29:53] Joel’s recommendations for consumer machines and materials for newbies wanting to experiment with 3D printing projects.

[40:16] Joel’s advice for those interested in 3D printing, find a community of like-minded people, and meet up.

How to Accelerate and Mature Manufacturing with Barry Hulce of VTMC

EOS — Tue, 06 Feb 2024 00:01:00 -0500

Picture a future where values and supply chains are robust and agile. The workforce is skilled in high-tech disciplines such as additive manufacturing (AM). And the manufacturing industry has taken back its important role, not only within the US but all around the world. This vision is currently being modeled in Vermont.

Joining Host Fabian Alefeld is Barry Hulce, the Executive Director of Vermont’s Manufacturing Collaborative (VTMC). In this episode, Barry unpacks the complexities of modern manufacturing, dives into the challenges of workforce development, and reveals how his organization is constructing a robust manufacturing infrastructure that is set to accelerate the adoption of additive manufacturing.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:21] Industry agnostic, Barry enjoys working with systems that help people.

[8:20] The purpose and intention of Vermont Manufacturing Collaborative.

[12:09] How VTMC’s ecosystem will be duplicated and scaled for rural communities.

[17:35] VTMC’s plan for increasing capacity and developing the future AM workforce.

[23:31] How educating an AM workforce differs from conventional manufacturing technologies.

[34:05] VTMC’s technological capabilities and the development stages of active products.

Advancements in Monitoring, Beam Shaping, and Cutting-Edge AM Research from The Ohio State University

EOS — Tue, 30 Jan 2024 00:01:00 -0500

Imagine printing a car part for the racing industry as your first additive manufacturing (AM) project, earning a process engineer position with Honda Aerospace, and following that up by becoming the AM technology leader at Ohio State University. This is the inspiring story of today’s guest.

Joining host Fabian Alefeld is Ben DiMarco, AM Technology Leader and Principal Engineer at Ohio State University’s Center for Design and Manufacturing Excellence (CDME). In this conversation, they explore Ben’s contributions to lattice structures, process monitoring, and innovative technologies such as nLIGHT and cold metal fusion. They also touch on Ben’s role and passion for workforce development.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:15] In 2009, Ben’s first printed AM part was a brake fluid reservoir used in the racing industry.

[3:39] Ben describes the key characteristics of lattice structure and its impact on part performance.

[8:18] For the past few years, Ben’s objective has been to create a semi-empirical model for lattice structures.

[17:03] Ben’s vision for how his work will impact the AM industry.

[22:03] An overview of nLIGHT technology and OSU’s beam shaping project.

[32:14] Examples of current and future uses of artificial intelligence in additive manufacturing.

[34:47] OSU’s forthcoming study includes the history and future of cold metal fusion.

[39:21] Ben explains OSU’s CDME workforce development program.

Life-Changing Reconstructive Surgeries Made Possible by Metal 3D Printing -- The Princess Moshoana Story

EOS — Tue, 23 Jan 2024 00:01:00 -0500

It is common to hear about productivity, materials, and laser power in additive manufacturing (AM). But stories are rarely heard about the lives being changed because of this technology. Innovation in AM is not just about technology. It is about transforming lives and creating a better future for people.

Host Fabian Alefeld speaks with Princess Moshoana, a South African woman whose life was forever changed by a violent act and then restored through the marvels of AM and Dr. Gerrie Booysen, a leading figure in AM and Director of the Centre for Rapid Prototyping and Manufacturing at the Central University of Technology. Together, they share a journey of recovery and groundbreaking advancements in medical industrial 3D printing.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:31] Princess recounts the violent crime that left her physically and emotionally unable to smile.

[7:11] Dr. Gerrie Booysen explains the history of the Centre for Rapid Prototyping and how they began 3D-printed patient-specific implants.

[11:06] The arduous process chain of creating, implanting, and reconstructing Princess’ jaw with an AM printed part.

[13:37] How additive manufacturing helped Princess regain her hopes and dreams.

[15:14] The many ways AM devices and reconstructive surgery can meet the tremendous needs of South Africans.

Resource Link: Centre for Rapid Prototyping and Manufacturing

Additive Evolution: Navigating Orthopedics and the Shift in Manufacturing with Derek VanDenDriessche

EOS — Tue, 17 Oct 2023 00:01:00 -0400

The world of additive manufacturing (AM) is ever-evolving. While additive technology is a proven game changer, gaining a client's trust requires speed, agility, and simplicity, particularly in production and supply chain processes.

Joining Host Fabian Alefeld is Derek VanDenDriessche, Vice President of Sales and Business Development at Precision ADM. Precision ADM is a contract manufacturer specializing in AM. Derek has extensive experience in building successful AM production chains. He explains Precision’s three-step process from prototype to production, the value of partnering with a contract manufacturer, and the challenges of producing parts for the medical and aerospace industries.

All opinions expressed by podcast participant(s) are so current opinions and do not reflect the opinions of EOS GmbH or the podcast participant(s) respective companies and/or affiliates.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[3:31] Who is Precision ADM and how do they maintain supply chain agility?

[8:36] Derek details Precision ADM’s 3-step process from prototyping to production.

[11:29] Derek explains the similarities and challenges of handling additive production for the aerospace and medical industries.

[13:31] What criteria demonstrate the value of partnering with a contract manufacturer versus vertically integrating additive production?

[18:26] How is Precision ADM pushing the additive manufacturing industry forward?

The Future of Medicine: A Conversation about AM in Healthcare with Mark Morrison, Smith & Nephew

EOS — Tue, 10 Oct 2023 00:01:00 -0400

As additive manufacturing (AM) practices and processes mature, we are reminded daily of the boundless potential and transformative power of technology, especially in the healthcare industry. However, additive manufacturing can be a confusing arena for traditional medical manufacturers to step into. Large organizations that successfully integrate additive are essential components of the technology’s wider adoption.

Joining Host Fabian Alefeld is Mark Morrison, Senior Research Manager at Smith & Nephew. Mark has decades of experience in both additive manufacturing and material science. Their conversation explores the significance of material science in AM, Mark’s unique journey, and sheds light on Smith & Nephew’s achievements including producing hundreds of thousands of patient-specific applications. Mark highlights key applications driving AM adoption and the importance of porous structures in the medical space. They also address the patient-specific perspective, the challenges of integrating AM into big business, and how the industry is navigating the experience gap between traditional methods and modern industrial 3D printing.

All opinions expressed by podcast participant(s) are so current opinions and do not reflect the opinions of EOS GmbH or the podcast participant(s) respective companies and/or affiliates.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:55] Mark’s appreciation for understanding why things behave the way they do triggered his journey into material science and additive manufacturing.

[5:03] In the medical industry, what current applications can be enhanced by additive manufacturing, and what are the patient benefits?

[10:33] What challenges or limitations does Mark foresee for integrating additive manufacturing more broadly in the medical space?

[15:46] What role does the FDA play in assisting organizations to qualify additively manufactured implants to make them market-ready?

[19:31] What excites Mark when he thinks about current and future additive applications?

Evolving the Orthopedic Frontier: A Deep Dive into the History of Medical AM with Charles Hansford

EOS — Tue, 26 Sep 2023 00:01:00 -0400

With the top five orthopedic organizations using metal and polymer additive manufacturing for production parts, the space industry using it daily for critical applications, and the automotive industry ramping up, it means this is just the beginning of a very exciting additive manufacturing (AM) journey.

Joining Host Fabian Alefeld is Chuck Hansford, Director of Advanced Development at Tecomet. In the US, Chuck is widely known to be one of the most experienced metal additive manufacturing experts in the medical industry. He provides profound insights on where AM is currently as a technology and where it will be in the future, what makes clients adopt AM, and guidance for the next generation of AM innovators.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[:45] Chuck describes his early days of testing the boundaries of additive manufacturing in plastics, then metals.

[5:37] Chuck explains where the medical industry stands when it comes to adopting additive manufacturing.

[9:41] Chuck gets technical about the product development lifecycle, adoption of AM in the medical industry, and resolving trapped powder particles.

[23:00] What are AM adoption rates and trends in the medical space?

[28:27] Chuck’s key guidance for engineers, C-levels, and operators who may be skeptical about adopting additive manufacturing.

Revolutionizing Healthcare: The Future of Customized Medical Manufacturing with Cambre Kelly

EOS — Tue, 19 Sep 2023 00:01:00 -0400

The impact of additive manufacturing (AM) is expanding within the medical industry. With customization and quick turnaround times for products essential for exceptional patient care, the vertical integration of additive and traditional manufacturing is making this requirement a reality. This paradigm can function as a role model that can be applied to other technologies and industries, further solidifying the benefits of its adoption.

Joining Host Fabian Alefeld is restor3D's brilliant co-founder and CTO Cambre Kelly. Cambre is a key figure behind the company's impressive success and recently joined the Forbes 30 under 30 list in the manufacturing and industry sector. In addition to sharing restor3D’s unique and innovative business model, Cambre explains how restor3D views the intersection of additive manufacturing, personalized healthcare, and artificial intelligence.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:16] Cambre describes her education, research, and career journey that led to her specializing in 3D-printed porous structures in orthopedics.

[3:35] Cambre delved into unexplored territory researching optimized gyroid lattice structures for orthopedics.

[6:52] Founded in 2017, restor3D has been successful in the complex task of vertically integrating additive and traditional manufacturing without outsourcing.

[16:08] In an effort to bring more personalized solutions to the orthopedic market, restor3D recently acquired companies that will expand their reach.

[20:33] Restor3D endeavors to be technology agnostic and utilize AI tools for design efficiencies.

Unlocking the Potential: 3D Printing’s Impact on Medical Innovation and Beyond with Laura Gilmour

EOS — Tue, 12 Sep 2023 00:01:00 -0400

Additive manufacturing (AM) has transformed medical devices such as hearing aids, dental procedures, and implants. There is further opportunity to expand and innovate the space, but are the regulatory bodies and insurance companies ready to adopt the technologies?

Host Fabian Alefeld is joined by the founder and principal consultant of LG Strategies, Laura Gilmour. Laura has extensive experience in additive manufacturing and in particular in the medical market. Laura offers a comprehensive overview of the medical industry as a whole and discusses the challenges of its adoption of additive manufacturing and the current medical industry trends where additive manufacturing is making a big impact.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key takeaways:

[:54] Laura shares her unique AM journey within the medical markets industry.

[3:12] Laura describes the medical sectors AM is helping to revolutionize including hearing aids, hip implants, and digital dental applications for the medical implant industry.

[11:15] When implementing AM in the medical space regulatory reviews and insurers can be the biggest hurdles.

[16:04] The risk versus benefits requirements of the primary regulatory bodies.

[21:21] How IQ, OQ, and PQ processes apply to the medical device industry.

[24:41] Laura highlights trends in the medical industry with regard to the benefits of additive manufacturing innovations.

Building the Future: The Journey of The LEGO Group in AM

EOS — Tue, 05 Sep 2023 00:01:00 -0400

Additive manufacturing (AM) has forged a foothold in countless manufacturing applications due to its versatility and design freedom, but it is not always the all-in, right fit, right now for some industries. One example being manufacturing millions of end-use products for the consumer goods industry. Still, AM’s digital supply chain advantages have secured its place in the consumer goods value chain.

Today, joining Host Fabian Alefeld is Ronen Hadar, the Senior Director of Additive Design and Manufacturing at The LEGO Group. Ronen has a unique perspective on the advantages and challenges of working with AM in the consumer goods industry. He shares the long history of AM within the LEGO Group, how the famous ‘duck’ project came about, and how a limited talent pool may affect new digital technologies.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[:46] In 2010, Ronen began exploring how AM could alleviate supply chain challenges at the LEGO Group.

[3:29] From prototyping to on-demand final designs, Ronen explains how the LEGO Group was one of the initial companies to adopt 3D printing for multiple applications.

[10:59] Ronen explains why he asserts that AM is not a replacement for injection molding.

[12:52] While scouting new technologies, the LEGO Group’s now famous duck was an application to highlight the advantages of AM.

[21:05] For the consumer goods industry, Ronen shares what he sees as the biggest challenges for the adoption of AM as an end-user technology.

[28:25] How does the LEGO Group handle the small talent pool available to work in AM applications?

Step into the Future: Doc Sols’ 3D Printed Revolution in Podiatry

EOS — Tue, 29 Aug 2023 00:01:00 -0400

Additive manufacturing (AM) has the potential to reshape industries and enhance lives – complete from head to toe. Podiatry is an area where inspiration and innovation help customize an end-user product by blending AI, a platform-based business model, and additive manufacturing technology to create a medical application that enhances people’s lives.

Today, Host Fabian Alefeld is joined by Travis and Nathan Eadie who called in from the Australian Podiatry Conference. Travis and Nathan are an innovative brother duo behind the company Doc Sols, a revolutionary company making strides in podiatry with their additively manufactured orthopedic insoles. This episode promises a riveting discussion about their journey, their challenges and triumphs, and their vision for the future of AM in healthcare.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:09] How Nathan, a sports podiatrist, and his brother Travis, a tradesman began creating custom insoles 25 years ago.

[6:51] Nathan and Travis describe the full-process chain, from the app to the 3-D printed end product.

[10:36] How does additive manufacturing mixed with AI benefit customers of insoles who have different orthopedic needs?

[18:06] What major challenges have Nathan and Travis experienced that stifled their progress of using AI with additive manufacturing?

[24:42] What does the Doc Sols platform-based business model look like five years out?

Reinventing Safety: Helmets, AM Tech, and Blunt Trauma

EOS — Tue, 22 Aug 2023 00:01:00 -0400

Additive manufacturing’s (AM) role in the groundbreaking area of enhancing athlete safety through new design freedoms or on-the-spot custom polymer pad printing is nothing short of remarkable. Whether it's a helmet, a knee pad, or even the shoes on a player's feet, the sports equipment of tomorrow is being revolutionized today with AM.

To unravel the intricacies of this fascinating subject, Host Fabian Alefeld is joined by the Professor & Director School of Kinesiology & Nutrition at the University of Southern Mississippi, Dr. Scott Piland. Scott is an expert at the intersection of sports and technology. He has been on the front lines of research and development, discovering how AM is sculpting the future of player safety devices and other crucial equipment.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:02] Scott explains his journey from shoe salesperson to athletic trainer to a respected sports safety and AM material integrator.

[7:24] Scott shares his thoughts on the future role of AM in kinesiology and sports sciences.

[14:13] The benefits AM offers to sports equipment designers to transform sport safety devices.

[21:27] How multidisciplinary groups use AM as a vehicle to innovate and transform a wide range of industries.

[26:51] Scott shares real-life applications of AM in sports and the long-term user benefits of technological enhancements.

A Game Changer: Crafting the Future of Hockey Gear with AM

EOS — Tue, 15 Aug 2023 00:01:00 -0400

Additive manufacturing (AM) popularity is growing rapidly within the consumer product and sporting goods application space. This series examines the AM innovations that are transforming industries, in this case, sporting goods. Safety, stamina, and grit are all enhanced by precise equipment designs that provide a perfect fit for professional and recreational athletes. AM is the only technology that can deliver custom designs at the fast pace that sporting goods suppliers require.

In this episode, Host Fabian Alefeld is joined by Engineering Manager for Advanced Product Development at Bauer Hockey, Thierry Krick. Thierry and the team at Bauer use EOS technology to design and produce protective equipment and customized products for hockey players. Conn Smythe Trophy winner, Cale Makar recently won MVP while wearing a custom Bauer hockey helmet, made in part with industrial 3D printing.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[3:08] Why is AM suitable for designing high-tech sports equipment?

[4:01] Thierry explains how a small piece of foam sparked a complete manufacturing revolution at Bauer Hockey.

[10:45] Why Thierry chose powder technology to be the production path for the future at Bauer.

[15:43] From R&D to production, Thierry shares the many different assets involved in creating a viable sports helmet.

[20:29] Thierry reveals the hockey helmet and explains how each helmet is fitted to an athlete's head.

[25:24] How athletes can get their own Perfect Fit Helmet from Bauer.

From the Court to the Lab: The Story of the Airless Prototype Basketball

EOS — Tue, 08 Aug 2023 00:01:00 -0400

Additive manufacturing (AM) is not only a tool to enhance the performance of applications and create more agile supply chains – it’s also becoming a tool to increase brand value and awareness. Today, we dive into the story of the innovative engineering and viral marketing of the first ever 3D printed, Airless Prototype Basketball developed by Wilson Sporting Goods.

Host Fabian Alefeld is joined by Dr. Nadine Lippa, Innovation Manager at Wilson Sporting Goods, and Tyler Webb, Sports Marketer and Co-founder of Uncle Charlie. Nadine, the brilliant mind who led the product development of Wilson’s Airless Prototype Basketball, shares behind-the-scenes moments from the project’s origin to meeting Shaquille O’Neal and Mark Cuban courtside. Tyler, the creator of the viral video that sent ripples across the internet, shares how he made the Airless Prototype Basketball the most-seen additive manufacturing application ever created.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:27] Nadine describes what it felt like to be courtside at the NBA Dunk Contest when her 3D printed Airless Prototype Basketball was revealed.

[6:31] Wilson’s additive manufacturing journey didn’t begin with a basketball; Nadine shares some history.

[9:38] Nadine explains the complex process her team used to turn a polymer into a high-performance basketball and the biggest challenges the team faced.

[16:20] How did Wilson’s marketing efforts go viral to ignite a trend of combining additive manufacturing and sports?

[26:24] Tyler shares his thoughts about when he first saw Wilson’s Airless Prototype Basketball and what he sees as the future impact of additive in sports.

[35:49] Tyler explains how 3D printed products like the airless basketball can improve safety and performance in sports.

Why New Space Technology Will Impact the Future of Humanity

EOS — Tue, 14 Mar 2023 00:00:00 -0400

A majority of space applications and space companies would not be where they are today without additive manufacturing. In this final episode of our four-part series, we explore how additive technologies, like the ones used on the Ingenuity helicopter, can be used to advance industries and applications, such as mobility here on Earth.

Host Fabian Alefeld is joined by Professor of Engineering Design and Manufacturing at Penn State and additive rockstar, Tim Simpson. Tim runs one of the best additive manufacturing programs in the US. Students of his program can graduate with a master of engineering in Additive Manufacturing and Design.

He also consults with the NASA Langley Research Center on system design and additive manufacturing. Today, Fabian and Tim discuss the
implications of the latest developments in the space industry and other industries.

We recommend you start with episode 1 of this 4-part miniseries to get a better understanding of the current state of AM in the space industry. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[3:20] Equally interested in the design and manufacturing of mechanical and industrial applications, metal 3-D printing was Tim’s innovation trigger.

[5:36] Tim’s Penn State multidisciplinary engineering and design course connects research to real-world applications.

[10:29] At NASA, Tim examines how the advancements of AM in the space industry merge with other industries and technologies.

[21:10] Tim considers the current and future impacts of different technologies, such as OpenAI, on AM.

[27:44] Tim and a Ph.D. student coined the term MFD, or manufacturing fixation and design, to describe the limitations brought about by previous engineering experience.

How MIT is Pushing the Boundaries of AM Research in Space

EOS — Tue, 28 Feb 2023 00:00:00 -0500

The space industry could be the next trillion-dollar industry due to the vast technological advancements of the last decade. In this third episode of our four-part series, we discuss how even though AM lends itself perfectly to space applications, the rapid advancements in materials post-processing and the capabilities of engineers working on them will continuously accelerate the development of more efficient engines, reusable components, and completely new designs.

Host Fabian Alefeld is joined by Zach Cordero, MIT professor where he leads the MIT aerospace materials and structures laboratory and started a class for aeronautic engineers on additive manufacturing. Zach’s research spans from investigating new materials, specifically designed for additive to post-processing technologies that have the true potential to change material properties that are required for the most demanding applications in space, as well as aviation.

We recommend you start with episode 1 of this 4-part miniseries to get a better understanding of the current state of AM in the space industry.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[2:09] Zach created his one-week crash course at MIT, to fill the need for workforce development of highly trained engineers.

[4:32] Zach explains the three main impact factors that make am perfect for the space industry.

[10:04] There are opportunities to develop new materials, but only two that offer economic gain to the developer.

[13:16] Why Zach believes the space industry will benefit when additional design engineers enter the AM space.

[20:28] The future of post-processing in aerospace.

Why AM is Mission Critical to Launcher's Quest to Reach Orbit

EOS — Tue, 21 Feb 2023 00:00:00 -0500

In this second episode of our four-part series about space, we talk about the orbital stage of space exploration in detail. Host Fabian Alefeld, with the help of Launcher's Head of Manufacturing and Supply Chain, Tim Berry, examines the intricacies of the technology that's being used to develop orbit vehicles and equipment in the new space industry. Including to a significant extent, additive manufacturing. Tim is an engineer at heart, working for California-based rockets and spacecraft company Launcher.

We recommend you start with episode 1 of this 4-part miniseries to get a better understanding of the current state of AM in the space industry.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[2:24] Having the space bug from a young age, Tim shares his professional and personal journey into a lifelong career in the space industry.

[8:06] Tim explains why he accepted the position of Head of Manufacturing and Supply Chain at Launcher.

[11:10] The technology and applications driving Launcher’s Light and Orbiter models.

[15:00] A large portion of Launcher’s rockets are designed and made using additive manufacturing technology.

[20:38] Tim takes a deep dive into Orbiter’s three core missions and possibilities for the future.

[30:52] Tim looks into the crystal ball and shares what he sees in the future for additive, Launcher, and space industry.

How NASA is Leveraging AM to Accelerate Space Exploration

EOS — Thu, 16 Feb 2023 00:00:00 -0500

There are thousands of private organizations with an interest in the space industry, prompting a new space race. This has been fueled in no small part by amazing technological developments in and outside the industry. In this four-part miniseries of Additive Snack, we explore the new space race industry, how it got to where it is now, and the role of additive manufacturing in our current environment and the future. In his first episode on space, Fabian Alefeld is joined by Paul Gradl, principal engineer at NASA and one of the most trusted sources of additive manufacturing knowledge in the space industry and beyond.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[3:33] Paul explains why he chose a career in the space industry.

[7:02] What was the first time AM and space collided and started their joint journey?

[13:02] Paul shares some current applications that NASA uses additive manufacturing to enhance.

[17:04] Paul describes how NASA works with private companies to accelerate the development curve and the speed of new space innovation.

[22:47] NASA has taken on the educator role by publishing an AM book and sharing their additive data.

[27:21] Paul shares examples of failed additive parts that offered important lessons for process improvement.

[32:33] What will accelerate the adoption of additive, and what does the future of AM in space look like?

[38:37] What would the space race landscape be today without additive manufacturing?

Introducing Season 5: The AM Space Race

EOS — Tue, 07 Feb 2023 00:00:00 -0500

Join host Fabian Alefeld for the lift off of Additive Snack Season 5: The AM Space Race. Listen in as Fabian and industry expert guests shine a light on the incredible advances additive manufacturing has made on our exploration of outer space. Follow Additive Snack now to be among the first to listen to the new and truly out-of-this-world podcast mini-series, the AM Space Race.

New Era for Design Manufacturing

EOS — Wed, 01 Feb 2023 00:00:00 -0500

Companies can struggle with taking on a challenging AM project without a solid education or a complete understanding of the technology. Focusing on understanding the technology with all its opportunities and its limitations can help companies identify applications where AM can add value for a positive business case. Starting simple to get some early wins is the key to unlocking all of the possibilities of AM. In this interview from the IMTS+ Creators Lounge, Additive Snack host Fabian Alefeld interviews Duann Scott the founder of Bits to Atoms and creator of the DfAM substack. They discuss new materials, new design tools, new business models, and the impact AM can have on the world.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[2:06] Duann shares his intentions of educating people about the design aspect of additive manufacturing.

[4:40] Duann created the DfAM substack as a way to get information out there with no gatekeepers, no filters, and no corporate narrative.

[7:16] Duann’s advice for individuals and companies when beginning the design process for 3D printing.

[9:20] The MITxPRO AMx course is critical for educating designers and accelerating the growth of the AM industry.

[13:04] Duann shares thoughts on how to get the current and future manufacturing workforce interested and educated about additive manufacturing.

[22:15] The efficient use of energy is one of the biggest impacts AM can have to create a better future.

Shareables:

“Do something easy. Get an easy win to understand what is possible.”— Duann Scott of Bits to Atoms on how to start a design for 3D printing

“It’s not a magic box. It can do a lot but you need to put in a lot of work to make it happen.”— Duann Scott, Founder, Bits to Atoms

“Manufacturing can be a cool job. You get to make things which are substantial and change people's lives significantly.” — Duann Scott, Founder, Bits to Atoms

“The risk of a project failure, if you overdo it, can actually overshadow the whole additive manufacturing journey.”— Fabian Alefeld, Host of the Additive Snack podcast

Materials and Additive Manufacturing Beyond — Special IMTS Edition

EOS — Tue, 24 Jan 2023 00:00:00 -0500

The potential for growth in Additive Manufacturing (AM) is vast, and it is an exciting time to be a part of the community. Whether you are new to the industry or a seasoned professional, trade shows can be interesting but for in-depth knowledge introductory training is key. In this interview from the International Manufacturing Technology Show (IMTS), Additive Snack host Fabian Alefeld interviews Mike Vasquez, founder of 3Degrees Consulting and the Advanced Manufacturing Experience (AMX). They discuss the AM community, education, and the ongoing advancements in metal and polymer materials in the industry.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[2:04] Mike describes the AMX education event and the opportunities it offers to the Additive Manufacturing industry at large.

[9:34] Mike highlights the impressive technology on display at IMTS.

[11:40] The 3Degrees Discussions podcast is inspired by the personal stories of those who work in AM.

[14:44] As a Materials Scientist and Engineer, Mike believes the material game has changed in a big way, especially in composites.

[16:10] Tips and tricks for understanding Additive Manufacturing standards, materials, and processes.

[19:49] Many AM companies have moved beyond prototyping to specialize in specific industries, such as space and tooling.

[24:03] Mike’s tips for those interested in entering the AM industry.

Shareables:

“It's opening the door a little, but to show people what the art of the possible is.”— Mike Vasquez, Founder, 3Degrees Consulting

“We are trying to be a bit more open-minded when it comes to new materials.”— Mike Vasquez, Founder, 3Degrees Consulting

“New materials continue to unlock new opportunities.”— Fabian Alefeld, Host, the Additive Snack podcast

Scaling Additive Manufacturing — Special IMTS Edition

EOS — Tue, 10 Jan 2023 00:00:00 -0500

There are many opportunities to leverage additive manufacturing (AM), whether it is localizing manufacturing, improving supply chains, or developing innovative parts by leveraging the design benefits of the technology. In this special live interview from the International Manufacturing Technology Show, Additive Snack host Fabian Alefeld interviews John Wilczynski, Executive Director of America Makes. America Makes is the research-centric national institute charged with driving the adoption of the additive manufacturing industry.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[3:06] America Makes is a membership-driven organization with strategic initiatives to broadly increase the adoption of additive manufacturing.

[6:54] What approaches can those in additive manufacturing take to further the initiative within the traditional manufacturing industry?

[12:49] As AM tech matures, John points out that the challenge is distributing the benefits and opportunities to traditional manufacturers.

[16:42] Even though additive manufacturing is a proven solution for localized manufacturing, calculating the demand signal continues to be challenging.

[20:27] John describes the final hurdles AM will face before becoming an integral part of the supply chain and how business owners can justify the initial investment.

Shareables:

“Very few manufacturing processes are stand-alone.”— John Wilczynski, Executive Director, America Makes

“There is just not a supply chain that exists in an ecosystem we are able to take advantage of.”— John Wilczynski, Executive Director, America Makes

“Additive is proven to be a solution that works.”— John Wilczynski, Executive Director, America Makes

Implementing Additive Manufacturing and Traditional Manufacturing Processes — Special IMTS Edition

EOS — Tue, 03 Jan 2023 00:00:00 -0500

Integrating additive manufacturing (AM) offers manufacturers a unique opportunity to re-design product development without the restraints of the traditional manufacturing process. In this special episode of Additive Snack, host Fabian Alefeld speaks with returning podcast guest Rich Stump at the IMTS+ Creators Lounge in Chicago. The co-founder and CCO of Fathom describes several of the hybridized projects his organization is working on and his predictions about what to expect from the additive manufacturing industry as a whole and his newly publicly traded company are insightful and inspiring.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[:57] Rich describes his career history in advanced manufacturing and shares the exciting work his new company, Fathom is involved in.

[2:13] How Fathom evolved into the company it is today and what makes its hybridized model unique in the AM market.

[5:53] Leveraging 12 different multiple manufacturing technologies, Rich’s team produced 20,000 parts in 27 days.

[10:11] Rick encourages his clients to incorporate AM into their manufacturing strategy and not as a competitor to existing processes.

[12:19] Change management is key when integrating additive manufacturing into traditional product development models, Rich explains.

[14:10] What’s next for Fathom now that it’s public on the NYSE?

Shareables:

“We leverage multiple additive technologies alongside traditional manufacturing to change the way clients are developing and designing their products.”— Rich Stump, Co-founder and CCO, Fathom Digital Manufacturing

“The strength of additive manufacturing is to provide unique products.”— Fabian Alefeld, Host, Additive Snack podcast

“Additive manufacturing is a great enabling tool.”— Rich Stump, Co-founder and CCO, Fathom Digital Manufacturing

“The biggest barriers of growth for additive production parts are awareness, education, and the economic envelope.” — Rich Stump, Co-founder and CCO, Fathom Digital Manufacturing

The Future of Manufacturing — Special IMTS Edition

EOS — Fri, 09 Sep 2022 00:00:00 -0400

Additive Manufacturing (AM) is an integral part of pre-existing value and supply chains in the manufacturing industry. AM doesn't replace conventional manufacturing, it enhances it. In this special episode of Additive Snack, host Fabian Alefeld is joined by a panel of influencers and experts in manufacturing at the IMTS+ Creators Lounge in Chicago. IMTS is all about innovation and innovation is all about challenging the status quo. Mitch Free, James Soto, Meaghan Ziemba, Charli Matthew, and Scott MacKenzie share what the future of manufacturing looks like and the role manufacturing will play to create a better future for us and future generations.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:52] Scott MacKenzie of Industrial Talk highlights the power of human collaboration in manufacturing.

[4:08] Meaghan Ziemba’s Mavens of Manufacturing platform provides a microphone for women in manufacturing to inspire younger generations.

[7:25] Mitch Free of ZYCI describes how integrating AI and automation will mitigate the skill shortage and lessen the learning curve.

[9:50] Charli Matthew’s Empowering Industry and the Empowering Women podcasts showcase the human elements and digital technology shifts in the pump and related equipment industry.

[14:14] James Soto contends that to build a better future in manufacturing, it needs to reflect who we are.

[19:11] James explains IMTS + and the IMTS Creators Lounge.

Shareables:

“You have to collaborate with somebody that you trust.” — Scott MacKenzie, Host, Industrial Talk podcast

“There will be an estimated gap of 2 million open manufacturing jobs by 2030.”— Fabian Alefeld, Host, Additive Snack podcast

“Women are a great asset for manufacturing because we know how to tell the stories, we know how to bring out the human aspect, and make the emotional connection to the younger generation.”— Meaghan Ziemba, Mavens of Manufacturing

“We have great challenges around skill shortages … I think AI will play a huge part in solving the learning curve.” — Mitch Free, Owner & CEO, ZYCI

“The future of manufacturing, for me, has more women in leadership roles.” — Charli Matthews, Host, Empowering Industry podcast

“Manufacturing needs to reflect who we are, what we look like, who we love.” — James Soto, Founder & CEO, Industrial Strength Marketing

The Future of Energy - Part 3: Fusion Energy

EOS — Tue, 30 Aug 2022 09:25:00 -0400

Have you ever heard of fusion energy? Maybe you have some discussions about futuristic technologies but what if I told you the future is now? What if I told you that additive manufacturing (AM) already plays a significant role in it? Don't believe me? TAE is developing a commercial fusion power source that is compact, cost-effective, capable of sustaining the planet for centuries, and safe in every way.

In this third and final episode of The Future of Energy mini-series, host Fabian Alefeld speaks with the Chief Marketing Officer at TAE Technologies, Jim McNeil, and Vincent Pilard, TAE’s Senior Mechanical and Project Engineer about their advanced approach to meeting the global energy demand. They discuss how TAE is leveraging all of the benefits of additive manufacturing including the capabilities of design freedom, optimizing existing designs, challenging geometries that allow for a better heat transfer, lightweighting, supply chain optimization, and the reduction of material for sustainability reasons.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:30] For over 24 years, TAE’s mission has been to create clean, carbon-free, radioactive-free, abundant baseload energy through fusion.

[3:16] Jim explains the difference between nuclear fusion and nuclear fission and how to TAE plans to create the perfect power source.

[7:48] Vincent explains the complex process of how fusion creates energy and the fascinating machine TAE will use to harness it.

[15:56] Is fusion technology competitive with other energy technologies such as conventional and renewable?

[16:51] Vincent shares the opportunities made available by working with Additive Minds and the benefits of additive manufacturing for TAE.

[23:10] To meet the global demand for energy, TAE is already preparing for the future using fusion and additive manufacturing as critical parts of the strategy.

Shareables:

“The perfect example of how AM is such an innovative technology is not even comparable to the impact of the technologies it enables.” — Fabian Alefeld, Host, Additive Snack podcast

“Fusion is nature's preferred energy source.”— Jim McNeil, Chief Marketing Officer at TAE Technologies

“It is amazing to see how Am enables fast proto-typing and design iterations. It is a new approach to design. It gives a lot of agility to engineering to validate concepts.”— Vincent Pilard, Senior Mechanical and Project Engineer, TAE

“When we can provide abundant clean power for all nations, where they don’t have to go to war for resources, and that can change everything.” — Jim McNeil, Chief Marketing Officer at TAE Technologies

The Future of Energy - Part 2: Wind and Carbon Capture

EOS — Tue, 30 Aug 2022 02:00:00 -0400

In the first episode of the Additive Snack mini-series, The Future of Energy, we discussed how gas turbines and hydrogen from electrolysis will play a crucial role in transitioning into a future of clean energy. But, these solutions can not be relied on to pull all the weight. Renewable energies and smart carbon-capture technologies also need to be part of the solution.

In this second episode, host Fabian Alefeld speaks with Jeremy Haight, Principal Engineer and Lead Specialist for additive manufacturing (AM) and Advanced Concepts at Vestas, and Stefan McClelland, Senior Mechanical Engineer at ReCarbon. They take a deeper look into wind turbines and carbon capture and utilization from landfills. Both technologies leverage Additive Manufacturing at different levels and will have a significant impact on how the world produces and consumes energy.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:55] Jeremy describes Vestas’ lengthy history from manufacturing household appliances to becoming a global leader in wind turbines.

[4:44] Vestas has a three-pillar approach to incorporating AM parts, embracing new technologies, and digitizing their manufacturing processes.

[12:22] Utilizing AM technologies for on-site mobilized manufacturing will be a game changer for Vestas.

[14:32] Jeremy gets specific about how Vestas leverages a broad spectrum of AM technologies.

[18:42] The long-term impact of AM on the world's transition to renewable energy.

[21:37] At Vestas new products are designed with AM in mind to prolong life cycles and decrease shipping costs.

[24:17] Jeremy cites several examples of the beneficial effects of AM on wind turbines.

[29:57] Stefan describes the unique process of how ReCarbon converts energy into syngas through plasma.

[34:38] AM is essential in ReCarbon’s design due to the thermal management required for the high temperatures inherent in their energy creation process.

[40:12] AM has streamlined the proof of concept process for ReCarbon and its clients.

[44:38] Fabian summarizes the incredible conversations about how AM impacts the future of energy through carbon capture and wind energy.

Shareables:

“The more complex technologies get, the more additive manufacturing can play a role in supporting the development of the technologies.” — Fabian Alefeld, Host, Additive Snack podcast

“It [AM] will reduce our time to market, get turbines out in the field and up and operational much faster.”— Jeremy Haight, Principal Engineer & Lead Specialist for AM & Advanced Concepts, Vestas

“There is a huge potential for us to lightweight the product so you get more lifecycle out of it.”— Jeremy Haight, Principal Engineer & Lead Specialist for AM & Advanced Concepts, Vestas

“We've been restricted to using additive because with the material choice we need to have we need something that can handle the temperatures and handle really fine geometries.” — Stefan McClelland, Senior Mechanical Engineer, ReCarbon.

The Future of Energy - Part 1: Gas Turbines and Hydrogen

EOS — Tue, 30 Aug 2022 00:00:00 -0400

Global warming is dramatically altering the world around us. And, as the population of the world continues to increase so does the demand and consumption of global energy. The fascinating world of energy and how additive manufacturing (AM) will impact it in the future is inspiring. Let's jump into jointly investigating how these technologies work, what attributes they bring to provide energy for current and future generations, and the contributions of AM to help us transition to a carbon-free future by 2050.

During today's episode, Fabian speaks with Quan Lac, VP of additive manufacturing at Siemens Energy, and Pierre Forêt, Head of AM at Linde about how AM is impacting the transition toward clean energy. Quan shares how Siemens Energy is utilizing AM-created pieces to further enhance gas turbines, supplement other necessary energy equipment, and how they are preparing to transition to green fuels. Pierre describes how Linde uses AM to release the full potential of hydrogen to increase volume and reduce the cost of green hydrogen.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[0:44] Fabian describes the climate drivers ushering Additive Manufacturing deeper into the energy sector.

[2:55] Fabian introduces the expert guests who participate in this conversation.

[3:54] The history of natural gas as a fuel source for humans.

[6:00] Quan Lac VP of AM at Siemens Energy explains how the company plans to energize society into an energy sustainable future and how AM fits into the mission.

[13:21] Quan describes how Siemens plans to support decarbonization.

[16:23] How gas turbines work and how AM contributes to the restoration of existing units and the development of new more efficient units.

[25:50] Quan explains Siemens plans for the future including modifying gas turbines to include hydrogen.

[30:52] Pierre Forêt, Head of AM at Linde Gas, describes how Linde produces and distributes industrial gas products and his role at the company.

[33:18] Pierre defines green hydrogen and sheds light on the exciting opportunities it affords.

[38:51] How Additive Manufacturing can drive down the cost of green hydrogen and increase the performance of existing processes.

[43:05] Future opportunities for green hydrogen to assist industries to impact decarbonization.

[46:16] Pierre describes the barriers and challenges to releasing the full potential of hydrogen.

Shareables:

“How do we transition humanity into carbon-free energy?” — Fabian Alefeld, Host, Additive Snack Podcast

“There are nearly 800 million people today who don’t have access to electricity.”— Quan Lac, VP of Additive Manufacturing at Siemens Energy

“Is there a better moment than now to choose AM to produce better smarter components?” — Pierre Forêt, Head of AM, Linde Gas

Introducing Season 4: The Future of Energy Powered by AM

EOS — Tue, 16 Aug 2022 13:58:19 -0400

Join host Fabian Alefeld for the launch of Additive Snack Season 4. This mini-series will explore 'The Future of Energy,' powered by additive manufacturing (AM). Fabian and his guests will discuss how AM is helping the world transition towards a more energy-efficient future.

How Startups are Shaping the Future of Additive Manufacturing

EOS — Tue, 05 Apr 2022 00:00:00 -0400

You no longer have to be a billion-dollar behemoth to enter and impact the additive manufacturing (AM) field. There is a need for new thinking, new ideas, and new approaches for solving both industrial and major global issues, and startups are shaping the industry far more than they get credit for. In this episode, Host Fabian Alefeld speaks with Arno Held, Managing Partner of AM Ventures about the startups his team is funding and how their innovative impacts are shaping the future of AM.

During today's episode, Fabian talks to Arno about some exciting trends and industry insights AM Ventures has identified in recent years, the necessary innovations in technology, materials, applications, and software essentials for success. Arno busts a few AM myths and offers a glimpse into his thoughts about post-processing and post-build automation opportunities.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[3:01] After speaking with hundreds of startups, Arno shares exciting trends popping up in the AM space.

[10:35] Innovative designs offer opportunities for alternative materials in AM applications.

[15:29] Design software is finally catching up to the potential of AM technology.

[18:59] With new complexities come new responsibilities but the possibilities of AM are endless.

[20:03] Technologies that may positively impact the advancement of AM technology.

[23:57] Experienced and hopeful are the two most common types of pitches AM Ventures is approached with and Arlo’s advice for startups.

Shareables:

“A big part of AM Ventures’ mission is we want to support industrial additive manufacturing startups all around the world.” — Arno Held, Managing Partner, AM Ventures

“My advice for startups — Find a real problem and companies who are willing to pay money for it to be solved.”— Arno Held, Managing Partner, AM Ventures

“We have software out there that is utilizing the freedom of design our technology enables.” — Arno Held, Managing Partner, AM Ventures

Will Your Next Product Be Engineered By An Algorithm?

EOS — Thu, 17 Mar 2022 00:00:00 -0400

In this episode, Host Fabian Alefeld speaks with Lin Kayser, CEO of Hyperganic Group. Lin shares the knowledge and vision he acquired from being a successful tech entrepreneur for more than 30 years. Lin has gone from industrial automation to bringing the Hollywood film industry into the digital age. He has had leadership roles in organizations focused on sustainability, renewable energy, and space flight. His company, Hyperganic, wants to radically change the way objects are engineered and designed using advanced algorithms to help engineers achieve groundbreaking design complexity.

During today's episode, Fabian talks to Lin about what inspired him to start Hyperganic Group, how Hyperganic’s innovative platform can change the way products are engineered and designed, why the platform is the perfect fit for the next generation of Additive Manufacturing (AM) and AM engineers, and his vision for the future of AM and code-based design.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:54] Lin’s dynamic career path progressed from accidentally inventing a movie playback software to buying a 3D printer and creating Hyperganic.

[7:03] Lin describes how Hyperganic changes the game in manufacturing.

[12:38] Can current software engineers be supercharged to bridge the gap in manufacturing jobs and code-based design?

[19:16] Hyperganic is creating highly-optimized objects on demand, appropriate technologies, and client-specific applications.

[23:54] Lin’s vision for the future of AM includes licensed algorithms and humanless factories.

Shareables:

“In 2008, when Al Gore gave his famous talk on an Inconvenient Truth on climate change. And that kind of shook me awake. I joke that I thought we had already solved the environmental crisis by separating our trash. And here is this guy talking about this monster that is barreling down on us. I felt what the hell am I doing in the entertainment industry.” — Lin Kayser, CEO, Hyperganic

“Hyperganic tries to dramatically accelerate innovation by moving manufacturing and engineering to a software paradigm.”— Lin Kayser, CEO, Hyperganic

“There is one aspect of our technology that is interesting. What you do when you create an object using our technology is you don't create an object, you create a process that creates objects.” — Lin Kayser, CEO, Hyperganic

How Additive Manufacturing (AM) is Enabling the Next Leap in Aerospace Innovation

EOS — Wed, 23 Feb 2022 00:00:00 -0500

In this episode, Host Fabian Alefeld speaks with Brian Neff. Brian is the CEO of Sintavia and Chairman of the Board of Additive Manufacturer Green Trade Association (AMGTA). Sintavia is an aerospace manufacturer that uses 3D printing technology to achieve the next levels of engine performance, thermodynamic efficiency, part consolidation, and sustainability for its customers.

From the Austin studio, Brian shares what makes additive manufacturing (AM) a perfect fit for building rocket engines, Sintavia's unique role at the crossroads of aerospace innovation and additive expertise, and how Sintavia is helping the aerospace industry overcome resistance to change. In addition, he describes how AM achieves new levels of sustainability for manufacturers and their customers, how Sintavia is using AM to enable next-generation aerospace innovations from fully electric aircraft to space travel, and the emerging AM capabilities and materials he is excited about.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:53] Brian explains that multi-generational modality changes in aerospace are what excites him.

[4:30] How Sintavia differentiates themselves and their impact on the aerospace industry.

[8:17] What Brian considers barriers to AM adoption and how Sintavia overcomes the barriers.

[10:13] How AM is helping to enable sustainable manufacturing technologies and how Sintavia is approaching new applications.

[22:12] The AM incentives that will transform the traditionally conservative aerospace industry.

[26:09] How the ever-evolving AM industry’s emerging capabilities will impact the aerospace industry and what changes Brian envisions for the future of space travel.

Shareables:

“I was first introduced to AM in 2011 when I was running a jet engine repair company and toured a competitor in Bavaria.” — Brian Neff, CEO, Sintavia

“Sintavia is a combination of a company that understands aerospace quality, understands additive technology, and brings them together in two very important and critical product categories which are the next generation of flight and launch engines and the next generation of heat exchangers to cool them.”— Brian Neff, CEO, Sintavia

“In 2019, we came up with the AMGTA. The whole purpose of the AMGTA is to take a very hard, very accurate look at how the technology [AM] is more sustainable, and create pathways and strategies for companies, using specific raw additive technologies, to use those properly.” — Brian Neff, CEO, Sintavia

“100% of all private commercial rocket engines, at least the thrust chambers for those, are printed. 100% across the industry of the eight companies that have either launched into space or are about to launch into space every single one of those rockets is printed.”— Brian Neff, CEO, Sintavia

“Sustainability to me is the other side of operational efficiency.” — Brian Neff, CEO, Sintavia

What NASCAR Racing and Additive Manufacturing (AM) Have in Common

EOS — Tue, 08 Feb 2022 00:00:00 -0500

Fortune favors the bold when it comes to additive manufacturing (AM). Many companies begin with a simple application of AM, which is fine, but to continuously unlock long-term success for AM, the real opportunities for innovation, performance, design improvements, and market differentiation you will need to be bold. NASCAR champion Brad Keselowski is a bold individual on the race track and within the company he founded, Keselowski Advanced Manufacturing. His organization is on a mission to lead the fourth industrial revolution. His team's state-of-the-art AM capabilities are a big part of that effort.

In this episode, Host Fabian Alefeld speaks with Brad about how he was introduced to 3D printing, why NASCAR and AM have more in common than many think, how Keselowski Advanced Manufacturing has been able to grow so quickly, and Brad's advice for organizations who are at the beginning of their AM journey.

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[2:25] Plastic 3D printing wasn’t an option for the high-intensity needs of a race car, but in 2017 metal 3D printing helped facilitate Brad’s desire to win.

[6:31] Common threads between additive manufacturing and motorsports.

[10:37] How Brad manages growth and challenges at Keselowski Advanced Manufacturing (KAM).

[13:28] Process control and vertical integration are key components of KAM’s success, and when they do fail, they fail forward.

[18:08] How to overcome the biggest challenges in AM and the importance of finding the best use case.

Shareables:

“I start everything I do with — what is it going to take to win? — and in a lot of ways technology is what we need to win.” — Brad Keselowski, NASCAR Champion, and Owner/Founder of Keselowski Advanced Manufacturing

“The factory we use in [AM] is a lot like a race car factory. A racecar factory is hyper-organized, very-process based, speed to market is very important, it is very clean, and all of those things are important in an AM landscape..”—Brad Keselowski, NASCAR Champion, and Owner/Founder of Keselowski Advanced Manufacturing

“Our biggest challenge at KAM, and I think this is very much the case in a lot of the AM industry, is the experience of program managers, buyers, engineers in the industry to date.”— Brad Keselowski, NASCAR Champion, and Owner/Founder of Keselowski Advanced Manufacturing

“If you just want to start with AM on a simple project, that’s okay, but it is probably not going to give you long-term success. Make sure you find the right use case.” — Brad Keselowski, NASCAR Champion, and Owner/Founder of Keselowski Advanced Manufacturing

Additive Manufacturing (AM): Injecting Agility and Innovation into Product Development

EOS — Tue, 25 Jan 2022 00:00:00 -0500

Many people mistake failure as a shortcoming of additive manufacturing (AM). In many cases, it is more about the time and effort needed to learn entirely new processes. AM is an enabler of agility. It is helping organizations become more agile and solve problems more effectively. For the past few years, AM has helped companies work around supply chain challenges. By exploring AM as a stop-gap solution, you can overcome temporary disruption, but you can also discover long-term solutions to manufacture more effectively.

In this episode, Host Fabian Alefeld speaks with Rich Stump, co-founder, and CCO of Fathom, an on-demand digital manufacturing service provider that recently announced it is going public. Rich, and Fathom, have been at the forefront of the AM revolution for more than a decade. Rich describes how Fathom has evolved alongside AM's capabilities. We talk about how Fathom is helping its customers learn how to design for AM, how gateway applications can help new companies adopt AM, and where the AM industry and Fathom are headed in the future. Rich shares insights that only a true additive manufacturing leader could know.

The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:53] Rich describes his journey through different technologies to arrive at additive and advanced manufacturing and the life-cycle of Fathom.

[7:45] Rich explains how Fathom is unique in the AM arena.

[9:32] An impressive example of how Fathom met a unique customer need using 12 different manufacturing processes with a critically short timeline.

[12:29] The agility of AM allows companies to reduce their product development timelines.

[14:16] Fathom’s outcome-focused approach allows clients to see how AM can enhance their product development and manufacturing processes.

[17:51] Rich and Fabian discuss the future workforce of AM, gateway applications that can accelerate AM’s widespread integration and the role of AM in alleviating supply chain challenges.

[25:59] Rich’s guidance to those interested in incorporating AM into their manufacturing process — start with a simple application.

Shareables:

“I'm passionate about this industry and how we can think differently to use new technologies to solve interesting problems — to accelerate and innovate the product development process.” — Rich Stump, Co-founder, and CCO of Fathom on The Additive Snack Podcast

“It’s about using additive alongside traditional manufacturing, to solve the right problem for the right application. We are technology neutral.”— Rich Stump, Co-founder, and CCO of Fathom on The Additive Snack Podcast

“Today, more than ever, we have access to technologies at price points and ease of use that in the past were either very expensive or very hard to use, which brings a lot more agility to the whole product development process.”— Rich Stump, Co-founder, and CCO of Fathom on The Additive Snack Podcast

“Find an application that is an easy win and then build upon that. You have to build the culture of adoption, and in order to do that you have to change the mindset of the organization to adopt a new manufacturing process.” — Rich Stump, Co-founder, and CCO of Fathom on The Additive Snack Podcast

Are You Too Late to Adopt Additive Manufacturing?

EOS — Tue, 11 Jan 2022 01:00:00 -0500

3D printing is now a core solution for many industrial applications. Companies that wait to explore Additive Manufacturing (AM) run the risk of falling behind competitors in their respective markets. Plus, the earlier organizations become familiar with AM, the more data and expertise they will gain. Expertise is very important when explaining the key value propositions of AM as well as the reliability to customers and users. As soon as an organization adopts AM as a fundamental tool the more design engineers and the general workforce will embrace the opportunity to solve problems with innovative technologies and materials. In this episode, Host Fabian Alefeld speaks with Matthew Parker, Director of AM Engineering at Senior Aerospace SSP about how to successfully navigate an AM journey. Senior is a company that designs and manufactures some of the most demanding and complex parts for the military space.

The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:31] Matthew describes his role at Senior, recounts when they decided to adopt AM as a production technology and shares the applications they launched first.

[8:39] How Matthew faces the challenge of client doubt and resistance toward AM and proves that Senior has the experience to help them through their AM journey.

[10:42] Scaling AM into an organization begins with educating engineers and keeping up with the ever-changing technology.

[13:32] Cost is not the only driver when it comes to companies embracing AM in production opportunities.

[17:51] Hesitant customers who lack confidence in AM technology may be left behind in the sustainable applications market and green technology opportunities.

[20:30] Matthew’s advice for companies on the fence about AM, start early and invest.

[23:37] With a solid business case, design engineers will get the ear of senior decision-makers when introducing AM.

[28:02] How to get people excited about AM and how to spread AM expertise throughout a workforce.

Shareables:

“Additive Manufacturing allowed us to design ducting that would squeeze through very tight sections of this aircraft which allowed us to provide our customer with a solution that would not have been possible otherwise.” — Matthew Parker, Director of AM Engineering, Senior Aerospace SSP on The Additive Snack Podcast

“Initially engineers like to think that everything can be additive. And, that is also a challenge — educating the engineering workforce on what are viable candidates for AM, what are better kept traditional, or what are better as hybrids.”— Matthew Parker, Director of AM Engineering, Senior Aerospace SSP on The Additive Snack Podcast

“If you don't invest ahead of the need, then you will not be ready when the customers come in asking.”— Matthew Parker, Director of AM Engineering, Senior Aerospace SSP on The Additive Snack Podcast

Additive Manufacturing (AM) Polymer Materials Offer New Opportunities

EOS — Wed, 13 Oct 2021 02:00:00 -0400

The first rule of 3D printed polymers is the need to rethink applications at the specification level. Part specifications and properties can be improved upon dramatically with additive manufacturing. If you remain focused on legacy materials, specs, and processes you may miss out on the best opportunities to innovate. Host Fabian Alefeld speaks with Dr. Cary Baur, Senior Manager Polymer Technology of EOS, about the best ways to approach innovation with 3D printed polymers, how to separate legacy thinking from an AM strategy, and future materials that meet application requirements and provide for new opportunities.

The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:43] A general overview of polymer materials suited for 3D printing and why nylons are ideal.

[6:21] Consider the minimum requirements when choosing a new material and be open to change to leverage AM.

[8:52] Cary describes the base polymers, fillers, and new materials being used in AM.

[14:23] An example of how Cary’s team designs and develops new materials to meet a client’s performance requirements.

[20:55] Engineering variables to consider to control consistency and reproducibility of an AM process and output.

[27:27] New applications and new frontiers being pushed by additive manufacturing solutions.

[33:27] How and why to separate legacy thinking from a polymer AM strategy.

Shareables:

“The most effective way to target new applications in laser sintering is by having an openness and an understanding that your specification might have to change to accommodate a new material.” — Dr. Cary Baur, Sr. Manager, Polymer Technology, EOS on The Additive Snack Podcast

”Many customers enter additive manufacturing by actually converting existing parts first with the roadmap later of designing specifically for the process.— Dr. Cary Baur, Sr. Manager, Polymer Technology, EOS on The Additive Snack Podcast

“We are more and more being tasked with understanding the variables that we can control understand the variables that could we can monitor and understanding what we cannot control .”— Dr. Cary Baur, Sr. Manager, Polymer Technology, EOS on The Additive Snack Podcast

Additive Manufacturing (AM): New Materials Influence the Future

EOS — Thu, 26 Aug 2021 02:00:00 -0400

We are entering a golden era for 3D printable metal materials. This means manufacturers in many industries will be able to create things they never have before. Host Fabian Alefeld speaks with Dr. Ankit Saharan, Senior Manager of Metals Technology at EOS. Today’s discussion focuses on the past, the present, and the future of metal additive manufacturing (AM) materials. The future takes center stage because a new class of 3D printable superalloys, Metal Matrix Composites (MMC), high entropy alloy, and pure metals will enable incredible new applications for the space industry, semiconductor industry, electronics industry, and many other verticals. Ankit explains what MMCs or high entropy alloys are and what they mean in terms of exciting new applications.

The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:27] Ankit shares the history of additive manufacturing using metals and how it unlocked future potential.

[6:42] How AM evolved from a centering process into a serial production technology.

[9:31] When developing custom projects with new materials initial resistance will be a challenge.

[15:56] Metal Matrix Composite and High-entropy alloys: What they are, the benefits, and what they mean for the future of additive manufacturing.

[22:28] Choosing one material or a process over another comes down to performance over substitution.

[26:01] Artificial intelligence and new materials escalate the future of AM.

Shareables:

“Materials and processes go hand-in-hand. No matter how much you try to separate them, they always go hand in hand.”— Ankit Saharan, Senior Manager of Metal Technology, EOS, on The Additive Snack Podcast

“We've got much better tools at our disposal like machine learning, artificial intelligence that we've never had before. It enables us to not only iterate faster in terms of material composition but also be able to predict what they are going to give us before we even make these materials physically.”— Ankit Saharan, Senior Manager of Metal Technology, EOS, on the Additive Snack Podcast

“We are reaching a tipping point in additive manufacturing. AM can not be removed out of the supply chain anymore because it produces components that can not be produced with any conventional manufacturing technology anymore.” —Fabian Alefeld, EOS and Host of the Additive Snack Podcast

Additive Manufacturing (AM) Culture and Building a Successful AM Business

EOS — Wed, 28 Jul 2021 03:00:00 -0400

Host Fabian Alefeld speaks with Markus Seibold, Vice President of Additive Manufacturing at Siemens Energy and Material Solutions, two of the most advanced users of Additive Manufacturing (AM) consumer production. Markus and Fabian discuss why a working culture focused on growth and a shared sense of purpose is far more effective than a culture focused strictly on performance, best practices for creating and nurturing a growth mindset for teams, the bold moves Siemens Energy has made to successfully enable innovation through Additive Manufacturing, and why AM engineers and designers don't get enough credit.

The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:32] Markus has two diverse roles — driving AM into Siemens Energy’s core product base and expanding the Material Solutions business.

[4:09] Siemens energy's approach to creating and nurturing a 'bigger than business' culture within a team of engineers.

[10:28] A growth mindset pushes the limits of Additive Manufacturing through technological and adoption barriers.

[16:05] Markus requested a budget and resources be moved into AM technical design teams.

[24:30] Siemens Energy is pushing the limits of pure additive-only designs for higher efficiency and lower emissions.

Books Mentioned:

● Tribal Leadership: Leveraging Natural Groups to Build a Thriving Organization by Dave Logan, John King, and Halee Fischer-Wright

● Mindset: The New Psychology of Success by Carol Dweck

Shareables:

“I fundamentally believe in the mid-to-long run, a growth culture totally outperforms a performance culture.” — Markus Seibold, VP of AM, Siemens Energy & Material Solutions on The Additive Snack Podcast

“If we really want to accelerate the additive application development, we said, we need to, on purpose, put budget and headcount against additive applications. So, we created 30 new headcount requisitions.” — Markus Seibold, VP of AM, Siemens Energy & Material Solutions on The Additive Snack Podcast

“I can truthfully now claim that we [Siemens Energy] are the tipping point where additive is not only a technology push from a few but where it is getting toward a technology pull from many.” — Markus Seibold, VP of AM, Siemens Energy & Material Solutions on The Additive Snack Podcast

Additive Manufacturing Standards: Influence the Future of Industry with Mohsen Seifi

EOS — Thu, 15 Jul 2021 08:31:46 -0400

ASTM is an international standards organization that develops and publishes the standards that influence every step of the Additive Manufacturing process chain. These standards are not created in a silo. They are based on consensus and input from end-users, OEMs, government agencies, trade associations, and more. Therefore, individuals can play an active role in shaping standards and influence the future of Additive Manufacturing systems.

Host Fabian Alefeld speaks with Mohsen Seifi, the Global Director of AM Programs at ASTM International about how standards are created, which standards are important to the AM journey, and how you can and should get involved.

Key Takeaways:

[1:38] Mohsen describes ATSM’s involvement in the AM process and current efforts of the organization.

[6:22] How standards help the AM industry to accelerate and why it’s important for individual contributors to get involved.

[10:54] Key standards in the AM process chain.

[22:07] Mohsen shares an example of how a standard has impacted the core of the AM process.

[28:58] Best practices and tips and tricks for an AM Qualifications/Quality Engineer.

[31:18] Mohsen shares his background in material science and engineering and his journey to his current position as a Director of Global AM Programs.

Shareables:

“Due to the nature of the standard development processes which are consensus-based and voluntary, the pace of a standardization is not rapid.” — Mohsen Seifi, Director Global AM programs, ASTM on The Additive Snack Podcast

“The success of any high impact technology requires consistency, quality, repeatability, and ultimately scalability.” — Mohsen Seifi, Director Global AM programs, ASTM on The Additive Snack Podcast

“In the AM process, you have two main choices: you can either sit back and wait for the standards to be developed and to become available, or you can roll up your sleeves and contribute to the development and influence the direction.” — Mohsen Seifi, Director Global AM programs, ASTM on The Additive Snack Podcast

The Additive Snack Podcast is brought to you by EOS.

Additive Manufacturing Strategies: A Chat with a Panel of Industry Experts

EOS — Fri, 25 Jun 2021 01:00:00 -0400

Additive Manufacturing (AM) of parts can take many shapes, from steel parts on trains to coat hangers, from rugged tools on tactical vehicles to components on electric supercars. That's a wide variety of applications but no matter the industry and no matter the use case, there are consistent best practices to help you identify your first AM part. You also need to consider how to select the best AM technology for your needs, how to choose the materials you want to use, and how to scale up your AM production.

Host Fabian Alefeld welcomes an all-star guest panel to share their expertise on the past, present, and future of AM. Stefanie Brickwede, Head of AM at Deutsche Bahn, John Wilczynski, Executive Director of America Makes, and Florian Lassan, Senior Business Development Manager of 3YOURMIND offer insights for the next generation of AM parts and applications.

Key Takeaways:

[1:53] Stefanie describes her roles and how MGA works to lower the hurdles of AM.

[3:23] John describes the goal of America Makes and his role in the organization.

[5:20] Florian describes the 3YOURMIND business model.

[6:55] How John discovered his first AM parts and how he calculated the total ownership costs.

[11:34] Convincing colleagues to adopt 3D printed parts was one of Stefanie’s first challenges at Deutsche Bahn.

[15:37] Florian’s group was tasked to design a control part for an electric supercar.

[18:40] Strategies for success in finding AM parts should mirror the overarching corporate strategies of an organization.

[24:45] Advice about how to implement AM into a supply and value chain.

[31:40] Stefanie details the process Deutsche Bahn created to accelerate the printing of parts to 25,000.

[34:25] The importance of specifications and standards when scaling from conventional to additive manufacturing.

[42:11] Advice from Florian and Stefanie about integrating AM strategies into an existing organization and convincing nonbelievers to use the technology.

Shareables:

“How do we get more people to understand where it fits, how it fits, where to use it, when not to use it? We do it primarily through the three main pillars of our organization. Those are the development of technology, development of the educational or kind of workforce community, and development of the ecosystem meaning it’s the community that's ultimately going to take the technology and do something with it.” — John Wilczynski, Executive Director, America Makes on The Additive Snack Podcast

“The next parts we printed were metal and this is really crucial because we really had problems to convince our colleagues in the maintenance sides that 3D printing is a technology you can rely on and as much as something to print the Star Wars figurines.” — Stefanie Brickwede, Head of AM, Deutsche Bahn on The Additive Snack Podcast

“Manufacturing a tool for injection molding for such a low number of parts does not make sense. It was a good use case for additive manufacturing to manufacture that component. So, we optimized the design to cool this electric component and we used the freedom of design with additive to put some lightweight design for the part.” — Florian Lassan, Sr. Business Development Manager, 3YOURMIND on The Additive Snack Podcast

The Additive Snack Podcast is brought to you by EOS.

Mastering Post Processing for Polymer Additive Manufacturing

EOS — Tue, 08 Jun 2021 01:00:00 -0400

Post-processing is more than just the final finishing of a part. It needs to be integrated into the design phase of a project. In this episode, we dive into post-processing and finishing systems. It's a step that can add incredible value to your 3D printed product if done correctly. Many companies consider post-processing to be an afterthought, or they ignore it until it's too late and it is a big mistake because post-processing is such a vital part of any successful additive manufacturing initiative.

CEO and Co-founder of DyeMansion, Felix Ewald and host Fabian Alefeld discuss why post-processing is a big value driver for 3D printed products, the dreaded triangle of complexity, the post-processing options you should consider on your additive manufacturing journey, and how to develop application-specific post-processing workflows to exactly match the requirements in different industries and applications.

[1:37] DyeMansion’s first endeavor was a disappointment that ultimately led the organization to where it is today.

[4:40] Post-processing changes the game when it comes to 3D printed eyewear frames.

[6:37] The triangle of complexity is design, print and material, and finish.

[7:52] Felix takes a deep dive into post-processing technologies.

[15:13] The three ways to get color for consumer applications.

[17:44] How developers can ensure high-quality, reproducible results.

The Additive Snack Podcast is brought to you by EOS.

Reinventing Kids’ Eyewear with Additive Manufacturing…and a Touch of Disney Magic

EOS — Tue, 18 May 2021 01:00:00 -0400

This episode is an example of how organizations can use additive manufacturing to its fullest benefit, such as customized parts, complex structures, and small batch sizes. We discuss the opportunity of understanding the limits of current manufacturing methods to create a high-performing product, offers a better user experience, is swiftly created, and is potentially more affordable than existing products.

Chief Product Officer, Katie Brandeau describes how Fitz Frames has revolutionized the eyewear market using AM. Fitz created a face-scanning app that automatically creates the perfect fit for their 3D-printed glasses. It is a unique approach to product design that combines full customization with style in very little time.

[1:49] Katie describes her journey from R&D at Disney to Chief Product Officer of Fitz Frames.

[4:26] Fitz Founder, Heidi Hertel recognized a need in the children’s eye care market and created a solution that included additive manufacturing.

[11:13] Guidance for engineers who want to know if an additive manufacturing solution is right for their application.

[17:28] Disassembling the historical product design process was the key to reinventing the design process and integrating additive manufacturing.

[21:29] Katie describes an example where Fitz integrates the scan to print features to create truly customizable products in very little time.

[27:58] Creating a non-breakable hinge for kid’s glasses is an ingenious way Fitz Frames is disrupting the market and revolutionizing the eyewear industry.

[31:32] Considerations and mistakes companies make when incorporating additive manufacturing into the design process and product creation.

The Additive Snack Podcast is brought to you by EOS.

Digitalization and Additive Manufacturing with Shane Fox

EOS — Tue, 16 Mar 2021 12:15:28 -0400

Digital Transformation and Industry 4.0 are phrases that have dominated every industry on the planet for the past few years. But what exactly do they mean and how do they apply to real-world manufacturing? In this episode, we take a deep dive into the state of the art capabilities of today's additive manufacturing, the smart way to begin your digital transformation journey, and how to see through the buzzwords and focus on the practical benefits.

Co-founder and CEO of Link3D, Shane Fox helps us demystify the entire concept of digital transformation. Link3D works on the frontlines of the digital transformation journey. They partner with organizations to help them optimize their additive manufacturing workflows.

[2:14] Link3D will focus on client solutions that allow them to move into a predictive state of manufacturing.

[5:48] Creating a digital transformation strategy for additive manufacturing.

[12:53] Build a team that shares the same long-term vision for a digitized production environment.

[14:59] The importance of looking beyond the machines to shifting infrastructure from on-premise to cloud computing.

[22:36] Link3D considers the full value stream of the production environment.

The Additive Snack Podcast is brought to you by EOS.

From Prototyping to Successful Business Models with Additive Manufacturing - Güngör Kara

EOS — Tue, 16 Feb 2021 00:30:00 -0500

Additive Manufacturing has been predominantly closed away in Research and Development departments for some time. But, as timely, justified additive manufacturing solutions emerge it is time for many companies to move from prototype to production. The chain of processes leaders implement now will affect the future use of industrial 3D printing within an organization.

In this episode, Chief Digital Officer of the medical and mobility powerhouse, Ottobock, Güngör Kara shares key insights about team building, implementing additive manufacturing, how organizations can create radical innovations, and the greatest challenges leaders face when moving additive manufacturing from prototype to production phase.

Key Takeaways:

[1:05] Three key learnings of additive manufacturing implementation.

[4:02] Creating an additive manufacturing team must also include the problem and solution teams.

[6:58] The initial rapid prototyping phase requires C-level attention and support.

[9:13] The greatest challenges of moving additive manufacturing out of prototyping and into production.

[12:37] Leaders must push the limits of their team to create radical innovation.

[18:05] The two dimensions of scaling from one product to multiple products.

The Additive Snack Podcast is brought to you by EOS.

Unlocking Higher Performance 3D Printing Applications with Brad Rothenberg

EOS — Fri, 15 Jan 2021 09:32:49 -0500

Additive Manufacturing has re-written many rules of product and part design. It has helped to improve part performance, cost of parts, and sustainability, all via design innovation. Engineers have the ability to creatively re-invent manufacturing from the ground up. Given this new freedom in the design process, what is the best way for an organization to capitalize and exploit the possibilities?

In this episode, Founder and CEO of the engineering software company, nTopology, Brad Rothenberg, shares the key elements to unlock the full potential of 3D printing. He discusses the ability of software to re-shape the future of product design, the innovative tools that allow designers to replace grunt work with creativity, and what not to do when designing products for additive manufacturing.

The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:01] How nTopology’s engineering software fills the void in additive manufacturing design tools left by traditional manufacturing systems.

[5:58] The creative role of the human engineer in the design process of additive manufacturing.

[11:24] What not to do when creating products using additive manufacturing.

[20:03] Brad Rothenberg shares a fascinating example of how new design tools and human creativity developed an application for the airforce that would not have been possible in the past.

[24:23] Tips for engineers to accelerate design and engineering efforts.

[27:22] Software allows engineers to build a re-usable knowledge base of design capabilities.

[29:43] Brad shares his thoughts on where additive manufacturing will be in 5 years and how engineers can leverage their expertise.

Bradley Rothenberg is the founder and CEO of nTopology, an advanced software company based in New York City that focuses on enabling engineers to design, manufacture and ship high-performance products in the least amount of time. nTopology’s breakthrough computational-modeling technology unifies geometry and simulation results into finely tuned manufacturing models, supporting engineers as they collaborate to develop lightweight, optimized parts with functional requirements built right in. Bradley studied architecture at Pratt Institute in Brooklyn, New York, and has been developing computational design tools for advanced manufacturing for the last 10-plus years.

How to Start Your Additive Manufacturing Journey with Wilderich Heising

EOS — Tue, 15 Dec 2020 00:00:00 -0500

The factory of the future will be a blend of traditional manufacturing and additive manufacturing. In fact, additive manufacturing is on track to take one percentage point of the $250-350 billion dollar manufacturing market by complementing existing technologies with additional capabilities.

In this podcast, we examine the big picture of additive manufacturing, the value it can bring to your organization, the best ways to start your additive manufacturing journey, and how additive manufacturing can improve your competitive advantage. This conversation is a ‘state of the union’ for additive manufacturing. We examine where the industry is right now, how additive manufacturing can immediately meet industry needs, and the future integration of additive manufacturing into the traditional manufacturing market.

The Additive Snack Podcast is brought to you by EOS.

Wilderich Heising is a core member of Boston Consulting Group's Operations Center and a leader of BCG's manufacturing and supply chain work. Wilderich has worked with clients on manufacturing and supply chain strategy and network optimization, as well as advanced manufacturing topics such as additive manufacturing/3D printing, digitization of operations and Industry 4.0.

Introducing: Additive Snack

EOS — Mon, 30 Nov 2020 15:36:26 -0500

Brought to you by global additive manufacturing leader EOS, Additive Snack delivers the expert insights, interviews, and real-world stories that help you and your business achieve growth as well as success through additive manufacturing.

I’m Fabian Alefeld, the host of Additive Snack and I lead the Additive Minds consulting team for EOS in North America. For years, we’ve helped businesses of all sizes explore the possibilities of AM and achieve success. Now we want to help you.

Additive Snack is a forum for expert insights, best practices, and common mistakes to avoid on your AM journey. It’s no marketing B.S. and no product pitches. Just the education, inspiration, and information you and your organization needs to drive business growth – one step at a time.

We know AM can be confusing. We know the path forward can be complex. Additive Snack is here to bring clarity to the chaos.

Get ready to feed your AM knowledge and find your path to success.